{"product_id":"zonesun-zs-yg100d-automatic-dual-head-vial-crimping-capping-machine","title":"ZONESUN ZS-YG100D Automatic Dual-Head Vial Crimping \u0026 Capping Machine","description":"\u003ch2\u003e\u003cspan\u003eDescription\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003eThe \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eZONESUN ZS-YG100D Automatic Dual-Head Vial Crimping Machine\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e is designed for sealing \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003ealuminum-plastic flip-off caps\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e on compatible vials. It integrates \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003evial feeding, cap sorting and feeding, cap placement, star-wheel positioning, dual-head crimping, and finished vial collection\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eWith a working capacity of up to \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003e40 vials\/min\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e, two crimping heads operate simultaneously for efficient sealing. The \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003etouchscreen control system\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e allows easy parameter adjustment, while replaceable star wheels and customized tooling support different vial and cap sizes.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eParameter\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eMachine Model:\u003c\/strong\u003e ZS-YG100D\u003cbr\u003e\u003cstrong\u003eMachine Voltage:\u003c\/strong\u003e 220 V, 50 Hz\u003cbr\u003e\u003cstrong\u003ePower:\u003c\/strong\u003e 3 kW (Customizable)\u003cbr\u003e\u003cstrong\u003ePackaging Error:\u003c\/strong\u003e ±0.1%\u003cbr\u003e\u003cstrong\u003eWorking Capacity:\u003c\/strong\u003e 40 bottles\/min\u003cbr\u003e\u003cstrong\u003eCrimping Heads:\u003c\/strong\u003e 2; additional heads available as a customization\u003cbr\u003e\u003cstrong\u003eSuitable Bottle Size:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003eSuitable Cap Size:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003eMachine Dimensions (L × W × H):\u003c\/strong\u003e Approx. 2060 × 2100 × 1400 mm\u003cbr\u003e\u003cstrong\u003ePackage Dimensions (L × W × H):\u003c\/strong\u003e Approx. 2210 × 1680 × 1660 mm\u003cbr\u003e\u003cstrong\u003ePackage Weight:\u003c\/strong\u003e Approx. 960 kg\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_01_d870b261-8652-4c16-b8ef-feb3cbea8071.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_02_201535fa-e8af-43af-ba3e-1f1a886a6f71.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_03_174aa80c-60d6-4c70-987b-0f7d66e34c98.jpg?v=1789610394\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_04_c9d4d5d7-d154-4325-9a8b-bac1224b68a9.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_05_d9bd0916-a414-44bb-ac45-7137270a803c.jpg?v=1789610394\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_06_39501273-179f-4f87-901a-ea997e07250d.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTouchscreen Control Panel\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAllows operators to adjust machine parameters, monitor operation status and control the crimping process conveniently.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_07_04306fa0-da6f-4ec3-b925-615b308aa93e.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Vial Infeed \u0026amp; Sorting\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eAutomatically organizes and feeds incoming vials in an orderly sequence for smooth transfer to the crimping station.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_08_69db8369-9bc0-4224-9881-7908b863f562.jpg?v=1789610396\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eAutomatic Cap Sorting \u0026amp; Feeding\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe vibratory bowl automatically sorts, orients and continuously feeds aluminum-plastic caps to the cap-placement station.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_09_2688f8c8-3213-4483-a852-1adbd80012fb.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eReplaceable Vial Positioning Star Wheel\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThe star wheel indexes and stabilizes vials during cap placement and crimping. It can be customized or replaced for different compatible vial diameters and shapes.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_10_a54e8030-aacf-4b8a-9cae-5056ae6ad641.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDual-Head Aluminum Cap Crimping\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eTwo crimping heads operate simultaneously for efficient and consistent sealing of compatible aluminum-plastic flip-off caps. Additional heads may be available for higher-output customized configurations.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_11_533c3378-e815-41fe-bb70-4007383bb367.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eFinished Vial Collection Tray\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eCollects finished vials after crimping for organized discharge and convenient transfer to the next packaging process.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_12_26013ba6-d844-4385-b82e-b2977489be11.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_13_a2f16f14-10cb-4971-8dfc-801613c9cc49.jpg?v=1789610395\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the ZS-YG100D?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic vial handling:\u003c\/strong\u003e Vials are fed, positioned and transferred automatically, reducing manual handling between steps.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic cap sorting and placement:\u003c\/strong\u003e A vibratory bowl orients compatible flip-off caps and feeds them continuously to the placement station.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDual-head crimping:\u003c\/strong\u003e Two heads crimp simultaneously to improve output compared with single-head semi-automatic vial crimpers.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReplaceable star wheel:\u003c\/strong\u003e The vial-positioning star wheel can be customized for different compatible vial diameters.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTouchscreen control:\u003c\/strong\u003e Operators can adjust settings and monitor machine status from the control panel.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustom-engineered format:\u003c\/strong\u003e Vial size, cap size, star wheel and crimping tooling can be adapted to the customer's actual package.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eSuitable Caps \u0026amp; Vials\u003c\/h2\u003e\n\u003cp\u003eThe ZS-YG100D is intended for \u003cstrong\u003ecompatible aluminum-plastic flip-off vial caps\u003c\/strong\u003e used with bottles or vials that can be handled reliably by the infeed system and star wheel.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eImportant:\u003c\/strong\u003e This is not a general screw-capping machine. Threaded caps, perfume collars, pump heads or other closure types require a different capping structure.\u003c\/p\u003e\n\u003ch2\u003eWhat Must Be Customized?\u003c\/h2\u003e\n\u003cdiv\u003e\n\u003ctable class=\"cke_show_border\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003ePart\u003c\/th\u003e\n\u003cth\u003eInformation Required\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eVial Infeed\u003c\/td\u003e\n\u003ctd\u003eVial material, diameter, height, shape and stability\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCap Feeder\u003c\/td\u003e\n\u003ctd\u003eCap diameter, height, plastic\/aluminum structure and orientation\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStar Wheel\u003c\/td\u003e\n\u003ctd\u003eVial outer diameter and body profile\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrimping Head\u003c\/td\u003e\n\u003ctd\u003eClosure size, skirt dimensions and required sealing result\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear vial and cap photos\u003c\/li\u003e\n\u003cli\u003eVial drawing or dimensions: diameter, height and neck size\u003c\/li\u003e\n\u003cli\u003eCap diameter, cap height and closure structure\u003c\/li\u003e\n\u003cli\u003eRequired production speed\u003c\/li\u003e\n\u003cli\u003eAvailable power supply\u003c\/li\u003e\n\u003cli\u003eAvailable compressed-air pressure and air capacity\u003c\/li\u003e\n\u003cli\u003eWhether multiple vial or cap sizes must be handled\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance Note:\u003c\/strong\u003e The stated 40 bottles\/min is a reference configuration. Final speed depends on vial size, cap geometry, feeding stability, crimping requirements and the customized machine setup.\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan this machine handle different vial sizes?\u003c\/strong\u003e\u003cbr\u003eYes, but the star wheel and other bottle-handling parts may need to be replaced or customized for each vial format.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it crimp 13 mm or 20 mm flip-off caps?\u003c\/strong\u003e\u003cbr\u003ePotentially yes, if the vial and closure are compatible with the machine design. Final tooling should be confirmed from actual cap dimensions or samples.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan one vibratory bowl feed several cap sizes?\u003c\/strong\u003e\u003cbr\u003eUsually the cap feeder is designed around a specific cap geometry. Different cap families may require separate tracks, bowls or change parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDoes it include an air compressor?\u003c\/strong\u003e\u003cbr\u003eNo. A suitable compressed-air source is required and is normally prepared separately.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan ZONESUN test my vial and cap before production?\u003c\/strong\u003e\u003cbr\u003eYes. For an automatic customized crimping system, sending actual vial and cap samples is strongly recommended before the final machine design is confirmed.\u003c\/p\u003e\n\u003ch2\u003eNeed a Customized Vial Crimping Solution?\u003c\/h2\u003e\n\u003cp\u003eSend us your \u003cstrong\u003evial drawing, cap dimensions, closure photos, target speed and factory utility conditions\u003c\/strong\u003e. Our engineering team can confirm the star wheel, cap feeder and crimping-head configuration. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e","brand":"ZONESUN","offers":[{"title":"220V，50Hz","offer_id":52369296916768,"sku":null,"price":19099.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001-1_d40bb424-ed00-4e58-aff9-35c5bc6c8fa0.jpg?v=1789610919","url":"https:\/\/www.zonesunpro.com\/ar\/products\/zonesun-zs-yg100d-automatic-dual-head-vial-crimping-capping-machine","provider":"ZONESUNPRO","version":"1.0","type":"link"}