{"title":"Bottle Inspection System","description":"\u003cp\u003e\u003ca href=\"https:\/\/www.zonesunpro.com\/collections\/bottle-inspection-system\" title=\"bottle inspection system\"\u003eBottle inspection systems\u003c\/a\u003e are automated quality control solutions designed to detect packaging defects before products leave the production line. Using industrial machine vision cameras, OCR verification, thermal imaging, and automatic rejection mechanisms, these systems inspect bottles, caps, labels, seals, and printed information at production speed, without slowing throughput or relying on manual checking.\u003c\/p\u003e\n\u003cp\u003eZONESUN bottle inspection systems are built for integration into existing packaging lines alongside filling machines, capping machines, labeling machines, and coding equipment. They are used across food and beverage, pharmaceutical, cosmetics, and chemical manufacturing environments where packaging accuracy and product safety are non-negotiable.\u003c\/p\u003e\n\u003ch2\u003eWhat These Systems Inspect\u003c\/h2\u003e\n\u003cp\u003eZONESUN inspection systems cover the full range of packaging quality checks required in modern production. This includes bottle appearance and surface defect detection, cap presence and alignment verification, label position and defect inspection, OCR and barcode verification for printed codes such as manufacturing dates, expiration dates, batch numbers, and product codes, tamper-evident seal verification, aluminum foil induction seal inspection using thermal imaging, and automatic rejection of any non-conforming unit identified during the inspection process.\u003c\/p\u003e\n\u003ch2\u003eCore Technologies\u003c\/h2\u003e\n\u003cp\u003eMachine vision technology forms the foundation of these systems. Industrial cameras and image processing software identify defects in real time that are difficult or impossible to detect through manual inspection, including misaligned labels, missing caps, incomplete seals, and incorrect printed information. OCR verification reads and validates variable data printing at line speed, ensuring every unit carries accurate and legible product information. Thermal imaging enables non-contact inspection of induction-sealed aluminum foil liners, identifying sealing failures and potential leakage risks without physical contact with the product.\u003c\/p\u003e\n\u003ch2\u003eIndustries and Applications\u003c\/h2\u003e\n\u003cp\u003eIn food and beverage production, inspection systems verify packaging integrity, cap sealing, label placement, and date code accuracy to meet food safety requirements. In pharmaceuticals, they confirm critical product information, tamper-evident features, and packaging completeness to support regulatory compliance. In cosmetics and personal care, they maintain brand presentation standards by inspecting label quality, cap alignment, and printed codes across high-volume production runs. In chemical and household product manufacturing, they reduce risks associated with leakage, labeling errors, and incomplete sealing before products reach distribution.\u003c\/p\u003e\n\u003ch2\u003eSelecting the Right System\u003c\/h2\u003e\n\u003cp\u003eThe appropriate inspection configuration depends on the specific quality checks your production line requires, the throughput speed of your existing equipment, the range of bottle sizes and packaging formats you handle, and the level of integration needed with upstream and downstream machinery. Systems that support quick changeovers are particularly important for manufacturers running multiple product lines or frequent format changes. ZONESUN inspection systems are designed to integrate directly with conveyors, filling lines, labeling machines, checkweighers, and cartoning systems to form a complete automated quality assurance process.\u003c\/p\u003e","products":[{"product_id":"zonesun-zs-md50-automatic-aluminum-foil-thermal-imaging-seal-inspection-machine","title":"ZONESUN ZS-MD50 Automatic Aluminum Foil Thermal Imaging Seal Inspection Machine","description":"\u003ch2\u003e\u003cstrong\u003eDescription\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-MD50\u003c\/strong\u003e is \u003cstrong\u003ean automatic foil-seal inspection machine\u003c\/strong\u003e designed for \u003cstrong\u003ehigh-speed production lines.\u003c\/strong\u003e Operating at \u003cstrong\u003eup to 200 bottles per minute\u003c\/strong\u003e, it uses non-contact infrared thermal imaging to \u003cstrong\u003eevaluate the sealing quality of induction-sealed or heat-sealed bottle caps. \u003c\/strong\u003eThe system accurately detects\u003cstrong\u003e missing foil, weak sealing, overheating, skewed caps, loose caps, and other sealing defects\u003c\/strong\u003e without touching the product. With its wide cap-size compatibility, high pass rate, and precise imaging accuracy, it provides reliable, efficient, and real-time quality control \u003cstrong\u003efor cosmetics, food, beverage, and chemical packaging lines.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eParameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS‑MD50\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e AC 220 V ±10%, 50\/60 Hz (customizable); 110 V (requires external transformer)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Consumption:\u003c\/strong\u003e ≤ 1 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Cap Size:\u003c\/strong\u003e Φ10–150 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApplicable Bottle Size:\u003c\/strong\u003e Height 50–350 mm; Diameter ≤ 300 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMax Inspection Speed:\u003c\/strong\u003e 200 bottles\/min \u003cem\u003e(depends on product size)\u003c\/em\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePass Rate:\u003c\/strong\u003e ≥ 99.99%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFalse Reject Rate:\u003c\/strong\u003e ≤ 0.5% \u003cem\u003e(depends on material and conditions)\u003c\/em\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eImage Accuracy:\u003c\/strong\u003e ±0.03 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOperating Temperature:\u003c\/strong\u003e –15 °C to 65 °C\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCamera Speed:\u003c\/strong\u003e 50 Hz, full temperature range\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Functions:\u003c\/strong\u003e No cap, missing foil seal, skewed cap, high cap, loose cap, reversed foil, double foil, damaged foil at rim, lifted foil edge, under‑sealing, over‑sealing\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompressed Air Requirement:\u003c\/strong\u003e 0.6–0.8 MPa, ≥ 0.6 m³\/min (user supplied)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions:\u003c\/strong\u003e 600 × 450 × 1720 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_ea75172b-5662-430e-a0f5-e9d7c155ed5f.jpg?v=1769849590\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_612acccf-d6a4-47e5-bf99-4deb1091ab9e.jpg?v=1769849590\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_81f4446e-2182-4242-a252-65f2ec9b022f.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_dfd9241e-c4d2-45b8-a5ec-7582f72812a6.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_67bdc723-0a45-4a6c-9ee8-bf85c33415e9.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eTouch Screen Control Panel\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDisplays thermal images, inspection results, alarms, and system status in real time.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_601235f4-b355-4297-a9d5-94df3c774070.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eSensor\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDetects bottle presence and triggers synchronized image capture to ensure accurate inspection timing.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_f5c084b9-1f45-41b5-80f5-c8c45839f5d5.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eRejection System Interface\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControls rejection timing and signal output to ensure defective bottles are accurately removed based on infrared inspection results.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_9ee31483-5731-4716-8113-f5b19fb6a422.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eInfrared Thermal Imaging Camera\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eScans the seal area without contact to detect temperature distribution and sealing quality.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\n\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_f0a82a9d-24e0-42a5-bdaa-1a1d59026aee.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eSeal Defect Types\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDetermines seal integrity by analyzing heat distribution patterns in thermal images, identifying foil defects to assess whether the packaging is qualified or not.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_5c104bda-8780-4d9d-bff4-da866462f6f5.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_3f0fde6f-2444-4612-8aec-881c0fabf0b7.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg style=\"float: none;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_ffea4cb5-0c7b-46dd-b6b5-48e143a0b3cb.jpg?v=1769849591\" alt=\"ZONESUN ZS-MD50 Automatic Foil Seal Inspection Machine Thermal Imaging\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"110V","offer_id":51175606321440,"sku":null,"price":17000.0,"currency_code":"USD","in_stock":true},{"title":"220V","offer_id":51175606354208,"sku":null,"price":17000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_3826ff10-2e56-4ff5-a4d0-9b55d826107a.jpg?v=1770027649"},{"product_id":"zonesun-zs-md3-high-speed-ocr-bottle-caps-vision-inspection-machine","title":"ZONESUN ZS-MD3 High-Speed OCR Bottle Caps Vision Inspection Machine","description":"\u003ch2\u003e\u003cstrong\u003eDescription\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-MD3\u003c\/strong\u003e is a \u003cstrong\u003ehigh-speed OCR vision inspection machine \u003c\/strong\u003edesigned for \u003cstrong\u003edetecting defects on metal caps and closures, with optional customization for plastic caps.\u003c\/strong\u003e Operating at \u003cstrong\u003eup to 2000 caps per minute\u003c\/strong\u003e, it captures and analyzes cap images using advanced \u003cstrong\u003eOCR algorithms\u003c\/strong\u003e to identify deformation, contamination, misalignment, printing issues, missing material, and other surface defects. Equipped with a dedicated detection section, computer operation interface, and automatic rejection system, it \u003cstrong\u003eensures stable, accurate, and continuous quality inspection for modern production lines.\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003e\u003cstrong\u003eParameter\u003c\/strong\u003e\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS‑MD3\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Type:\u003c\/strong\u003e Visual inspection machine for metal caps \u0026amp; closures \u003cem\u003e(plastic caps customizable)\u003c\/em\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDetectable Defects:\u003c\/strong\u003e Damage, missing material, foreign matter, color deviation, etc.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Position:\u003c\/strong\u003e Inner cap, cap surface, cap\/closure edges\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Speed:\u003c\/strong\u003e 0–2000 caps\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInspection Accuracy:\u003c\/strong\u003e 0.5 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Structure:\u003c\/strong\u003e Integral or split type\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage \u0026amp; Power:\u003c\/strong\u003e AC 380 V, 2 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Size:\u003c\/strong\u003e 500 × 200 × 300 cm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_ea527ce9-2c9d-44d6-905c-08d6d143111a.jpg?v=1770772317\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_3b9c4b14-3e1e-4b77-a041-ef13a501768c.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_a08840ee-2f84-42df-b960-fe121779b856.jpg?v=1770772317\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_e937d46f-2a1c-4dc4-b62b-753e70e948d9.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_0a9df134-1f3e-4aac-852b-143c01b35d9e.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cp class=\"MsoNormal\" style=\"text-align: center;\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDetection Section\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCaptures and analyzes cap images with OCR vision to detect defects such as deformation, contamination, misalignment, or missing features, ensuring accurate quality inspection.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_2d2084a6-a43e-454a-95c6-63277958c548.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cp class=\"MsoNormal\" style=\"text-align: center;\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eComputer Operation\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControls the OCR inspection system, displays real-time cap images and detection results, and manages parameter settings for stable and accurate defect analysis.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_b9456074-18e3-420d-81a5-97120de482a2.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cp class=\"MsoNormal\" style=\"text-align: center;\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDefect Sample Display\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThese are typical cap-defect cases detected by the OCR system. When such defects are identified, the machine automatically triggers rejection.\u003c\/span\u003e\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_a42e24ab-d82a-42a4-8fd9-e87a20141d3e.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"text-align: left;\"\u003e\n\u003cdiv\u003e\u003cimg alt=\"ZONESUN ZS-MD3: High-Speed Vision Inspection Machine for Metal \u0026amp; Plastic Cap Defect Detection\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_938200e0-7362-4a5f-8b1b-35598b149584.jpg?v=1770772318\" style=\"float: none;\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"380V","offer_id":51269214306592,"sku":null,"price":50000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_ee242b00-2a54-4636-af58-b47acef1ae3c.jpg?v=1772088258"},{"product_id":"zonesun-zs-md120-visual-bottle-cans-inspection-system","title":"ZONESUN ZS-MD120 Automatic Inline Bottle Visual Inspection System | Auto Reject for Bottle Cap \u0026 Label Defects","description":"\u003ch2 style=\"color: #1e3a6e; border-bottom: 2px solid #e2e8f0; padding-bottom: 8px;\"\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eZONESUN ZS-MD120\u003c\/strong\u003e is a \u003cstrong\u003ehigh-efficiency automatic inline Bottle visual inspection system\u003c\/strong\u003e designed for \u003cstrong\u003ePET bottles and aluminum cans\u003c\/strong\u003e. Running at up to \u003cstrong\u003e12,000 bottles per hour\u003c\/strong\u003e, it integrates a \u003cstrong\u003erejection module and multiple high-resolution cameras\u003c\/strong\u003e to provide \u003cstrong\u003e360° full-view inspection\u003c\/strong\u003e — ensuring bottles, caps, fill levels, and coding are defect-free before products leave the line.\u003c\/p\u003e\n\u003cp\u003eWith \u003cstrong\u003eultra-fast changeover, compact modular design, and intelligent HMI with real-time alerts\u003c\/strong\u003e, the ZS-MD120 delivers reliable, efficient, and space-saving quality control for modern beverage production lines.\u003c\/p\u003e\n\u003ch2 style=\"color: #1e3a6e; border-bottom: 2px solid #e2e8f0; padding-bottom: 8px; margin-top: 40px;\"\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable style=\"width: 100%; border-collapse: collapse; font-size: 0.95em; margin-bottom: 24px; border-radius: 8px; overflow: hidden; box-shadow: 0 1px 4px rgba(0,0,0,0.08);\"\u003e\n\u003cthead\u003e\n\u003ctr style=\"background: #1e3a6e; color: #ffffff;\"\u003e\n\u003cth style=\"padding: 12px 16px; text-align: left; font-weight: 600; width: 42%;\"\u003eParameter\u003c\/th\u003e\n\u003cth style=\"padding: 12px 16px; text-align: left; font-weight: 600;\"\u003eSpecification\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr style=\"background: #ffffff;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eModel\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eZS-MD120\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #e8f2fb;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eProduction Capacity\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003e12,000 BPH\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #ffffff;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eMachine Materials\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eSUS304 stainless steel\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #e8f2fb;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eMains Frequency\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003e50 \/ 60 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #ffffff;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003ePower\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003e0.7 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #e8f2fb;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eExternal Power Source\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eAC 220V, single-phase\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #ffffff;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eExternal Gas Source\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003e0.5 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #e8f2fb;\"\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003eGas Consumption\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px; border-bottom: 1px solid #dce8f5;\"\u003e0.01 L per cycle\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr style=\"background: #ffffff;\"\u003e\n\u003ctd style=\"padding: 11px 16px;\"\u003eMachine Dimensions (L×W×H)\u003c\/td\u003e\n\u003ctd style=\"padding: 11px 16px;\"\u003e870 × 1,020 × 2,200 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e\u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_9bb56be3-ee9f-47e1-a310-585bdf34918a.jpg?v=1776846766\" alt=\"ZONESUN ZS-MD120 Automatic Inline Visual Inspection System Overview\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_a7b0f225-754b-44e8-a5dc-11b195a24ea1.jpg?v=1776846766\" alt=\"ZS-MD120 360-Degree Multi-Camera Bottle Inspection\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_0188c917-6caa-4d54-90cd-4415f68024a0.jpg?v=1776846766\" alt=\"ZS-MD120 PET Bottle and Aluminum Can Defect Detection\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_6dac37d9-ba00-4b66-a477-140101970e25.jpg?v=1776846766\" alt=\"ZS-MD120 Cap and Fill Level Inspection\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_79fd4995-98f3-41a2-8b67-90f1fc42d7b8.jpg?v=1776846767\" alt=\"ZS-MD120 High-Resolution Camera Array\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_8a5af150-514e-4261-b23b-4ca99a1ce4bf.jpg?v=1776846767\" alt=\"ZS-MD120 Automatic Defect Rejection Module\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_3013fdc2-05b4-4d1d-876e-cd10e2abb9be.jpg?v=1776846766\" alt=\"ZS-MD120 Intelligent HMI Touchscreen\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_5c0dc2e5-0be1-4fb4-9065-f088e12f41bd.jpg?v=1776846768\" alt=\"ZS-MD120 Compact Modular Design\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_37eca532-e4d1-4422-a5b6-d8218a27be11.jpg?v=1776846767\" alt=\"ZS-MD120 SUS304 Stainless Steel Frame\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_7c29b2f8-585d-4691-bfb0-de651c1b9ab4.jpg?v=1776846767\" alt=\"ZS-MD120 Inline Integration with Beverage Production Line\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 16px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_17409daa-20ff-4b1d-98c6-cc5990e9f216.jpg?v=1776846768\" alt=\"ZS-MD120 Bottle Cap and Label Defect Examples\"\u003e \u003cimg style=\"width: 100%; border-radius: 8px; margin-bottom: 24px;\" src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_c67abeb7-088b-4aac-b005-926ad478dd81.jpg?v=1776846767\" alt=\"ZS-MD120 Full System Side View\"\u003e\u003c\/p\u003e\n\u003ch2 style=\"color: #1e3a6e; border-bottom: 2px solid #e2e8f0; padding-bottom: 8px; margin-top: 40px;\"\u003eKey Features\u003c\/h2\u003e\n\u003ch3 style=\"color: #1e3a6e; font-weight: bold; margin-top: 24px;\"\u003e360° Full-View Camera Inspection\u003c\/h3\u003e\n\u003cp\u003eMultiple high-resolution cameras provide complete \u003cstrong\u003e360° coverage\u003c\/strong\u003e of every bottle or can — detecting defects in the body, cap, label, fill level, and coding simultaneously. No blind spots, no missed defects.\u003c\/p\u003e\n\u003ch3 style=\"color: #1e3a6e; font-weight: bold;\"\u003eIntegrated Auto-Rejection Module\u003c\/h3\u003e\n\u003cp\u003eDefective bottles or cans are \u003cstrong\u003eautomatically rejected\u003c\/strong\u003e from the production line in real time — without stopping the line or requiring manual intervention. Ensures only compliant products proceed to packaging.\u003c\/p\u003e\n\u003ch3 style=\"color: #1e3a6e; font-weight: bold;\"\u003eIntelligent HMI with Real-Time Alerts\u003c\/h3\u003e\n\u003cp\u003eThe \u003cstrong\u003eintelligent HMI touchscreen\u003c\/strong\u003e displays live inspection data, defect statistics, and production metrics. Real-time alerts notify operators of recurring defect patterns — enabling proactive quality management and rapid response.\u003c\/p\u003e\n\u003ch3 style=\"color: #1e3a6e; font-weight: bold;\"\u003eUltra-Fast Changeover \u0026amp; Compact Modular Design\u003c\/h3\u003e\n\u003cp\u003eDesigned for modern high-speed lines, the ZS-MD120 features \u003cstrong\u003etool-free format changeover\u003c\/strong\u003e and a \u003cstrong\u003ecompact modular footprint\u003c\/strong\u003e — minimizing downtime between SKUs and fitting easily into existing production line layouts.\u003c\/p\u003e\n\u003ch3 style=\"color: #1e3a6e; font-weight: bold;\"\u003eSUS304 Stainless Steel Construction\u003c\/h3\u003e\n\u003cp style=\"margin-bottom: 32px;\"\u003eAll structural components are built from \u003cstrong\u003eSUS304 stainless steel\u003c\/strong\u003e — ensuring durability, corrosion resistance, and compliance with food-grade and beverage industry hygiene standards.\u003c\/p\u003e\n\u003ch2 style=\"color: #1e3a6e; border-bottom: 2px solid #e2e8f0; padding-bottom: 8px; margin-top: 40px;\"\u003eSuitable Applications\u003c\/h2\u003e\n\u003cdiv style=\"display: flex; flex-wrap: wrap; gap: 10px; margin-top: 12px;\"\u003e\n\u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003ePET Bottle Inspection\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eAluminum Can Inspection\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eCap \u0026amp; Seal Verification\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eFill Level Detection\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eLabel \u0026amp; Coding Inspection\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eBeverage Production Lines\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eWater \u0026amp; Juice Bottling\u003c\/span\u003e \u003cspan style=\"background: #f0f7ff; border: 1px solid #c0d8f5; border-radius: 20px; padding: 6px 14px; font-size: 0.9em; color: #1a4f8a;\"\u003eBeer \u0026amp; Carbonated Drinks\u003c\/span\u003e\n\u003c\/div\u003e\n\u003cdiv style=\"background: linear-gradient(135deg, #4facde, #a8d8f0); border-radius: 10px; padding: 20px 24px; margin-top: 32px; color: #fff;\"\u003e\n\u003cp style=\"margin: 0 0 8px 0; font-size: 1.05em;\"\u003e🔧 \u003cstrong\u003eNeed custom inspection parameters, camera configuration, or line integration?\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp style=\"margin: 0; font-size: 0.95em; opacity: 0.95;\"\u003eContact \u003cstrong\u003eZONESUN\u003c\/strong\u003e for OEM\/ODM customization, technical specifications, and bulk pricing. Our engineering team is ready to tailor the ZS-MD120 to your exact quality control requirements.\u003c\/p\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":51508782825760,"sku":null,"price":45000.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_5d7b30a5-335a-482c-b625-f8dc29a3de52.jpg?v=1776910915"}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/collections\/ZS-MD120_1683d724-78fb-45e0-a1ae-ac8f415fa2f6.jpg?v=1781072726","url":"https:\/\/www.zonesunpro.com\/collections\/bottle-inspection-system.oembed","provider":"ZONESUNPRO","version":"1.0","type":"link"}