{"product_id":"zonesun-zs-kgfx32-air-washing-filling-and-capping-machine","title":"ZONESUN ZS-KGFX32 High-Speed Air Washing Filling and Capping Machine for 30 ml PP Bottles","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN \u003cstrong\u003eZS-KGFX32\u003c\/strong\u003e is a \u003cstrong\u003ehigh-speed integrated air washing, filling, and capping monoblock machine\u003c\/strong\u003e designed primarily for \u003cstrong\u003e30 ml PP bottles\u003c\/strong\u003e. It combines \u003cstrong\u003ebottle infeed, 32-head air washing, 16-head tracking filling, electromagnetic cap feeding, automatic cap placement\u003c\/strong\u003e, and \u003cstrong\u003e12-head planetary capping\u003c\/strong\u003e in one compact production system, eliminating the need for separate washing, filling, and capping equipment.\u003c\/p\u003e\n\u003cp\u003eThe 32 air-washing heads clean empty bottles before filling. Bottles then enter the \u003cstrong\u003e16-head tracking filling section\u003c\/strong\u003e, where filling heads follow moving containers during rotary conveying to support continuous high-speed production while helping reduce product foaming. After filling, an \u003cstrong\u003eelectromagnetic cap feeder\u003c\/strong\u003e supplies caps to the automatic placement and \u003cstrong\u003e12-head planetary capping system\u003c\/strong\u003e. With a rated capacity of up to \u003cstrong\u003e12,000 bottles\/hour\u003c\/strong\u003e, the ZS-KGFX32 is controlled by a \u003cstrong\u003eSiemens PLC + touchscreen\u003c\/strong\u003e for centralized production management.\u003c\/p\u003e\n\u003ch2\u003eParameter\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-KGFX32\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity:\u003c\/strong\u003e 12,000 bottles\/hour\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuitable Bottle:\u003c\/strong\u003e 30 ml PP bottle\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Washing Heads:\u003c\/strong\u003e 32 heads\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Heads:\u003c\/strong\u003e 16-head tracking filling\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping Heads:\u003c\/strong\u003e 12-head planetary capping\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSealing Rate:\u003c\/strong\u003e ≥99%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 380V, 50Hz, Three-Phase Four-Wire\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 5.5 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCap Feeding:\u003c\/strong\u003e Electromagnetic cap feeding\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl System:\u003c\/strong\u003e Siemens PLC + Touchscreen\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Size (L×W×H):\u003c\/strong\u003e 3800 × 1380 × 1750 mm\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_b66873f3-df20-4071-8e5a-0be88822e96f.jpg?v=1787820280\" alt=\"ZONESUN ZS-KGFX32 High-Speed Air Washing Filling and Capping Monoblock Machine Overview\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_1aba713e-35c3-46c6-b1f8-cba661ed15b4.jpg?v=1787820280\" alt=\"ZS-KGFX32 30ml PP Bottle Monoblock Washing Filling Capping Machine Side View\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_9a485a32-4834-4ab9-a948-2893fc4e7cbb.jpg?v=1787820280\" alt=\"ZS-KGFX32 Integrated Bottle Infeed Air Washing and Filling Sections\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_a8c7a530-c9e3-491b-9460-b8798ae80f39.jpg?v=1787820282\" alt=\"ZS-KGFX32 12-Head Planetary Capping and Electromagnetic Cap Feeder\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_40b40614-c968-4dfd-9b37-1c6679b32ab0.jpg?v=1787820283\" alt=\"ZS-KGFX32 Finished Filled and Capped 30ml PP Bottles Output\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControl Panel\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eCentralized Siemens PLC and touchscreen control allows convenient parameter adjustment, operation, and production monitoring.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_1f097632-ca15-4401-a85d-7dbc898afb1b.jpg?v=1787820283\" alt=\"ZS-KGFX32 Siemens PLC Touchscreen Control Panel for Parameter Adjustment and Production Monitoring\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eStable Bottle Infeed System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe mesh conveyor and screw feeder guide PP bottles smoothly into the rotary processing section for continuous production.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_385376fc-16f1-449f-9a82-81bcb1e8d26f.jpg?v=1787820283\" alt=\"ZS-KGFX32 Mesh Belt Conveyor and Screw Feeder for Stable PP Bottle Infeed\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003e32-Head Air Washing System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThirty-two air-washing heads clean bottles before filling, preparing them for the following high-speed filling process.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_d13dbb26-9289-4da6-b614-85b712669dde.jpg?v=1787820283\" alt=\"ZS-KGFX32 32-Head Air Washing System Cleaning PP Bottles Before Filling\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003e16-Head Tracking Filling System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eSixteen filling heads track bottles during rotary conveying for fast and consistent filling while helping reduce foaming.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_7c54a57d-1b8c-4c14-ba49-8b478c3b8894.jpg?v=1787820283\" alt=\"ZS-KGFX32 16-Head Tracking Filling System Following Bottles During Rotary Conveying\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003e12-Head Planetary Capping System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eTwelve capping heads work continuously with automatic cap feeding and positioning for stable, high-speed cap tightening.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_415ed0ef-d30a-48cc-974a-bdf1126f2cde.jpg?v=1787820282\" alt=\"ZS-KGFX32 12-Head Planetary Capping System with Automatic Cap Feeding and Positioning\"\u003e\u003c\/p\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eIntegrated 5-Stage Monoblock — Bottle Infeed → Air Washing → Tracking Filling → Cap Feeding \u0026amp; Placement → Planetary Capping:\u003c\/strong\u003e All processes run in one compact machine, eliminating separate washing, filling, and capping equipment and simplifying line configuration.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e12,000 BPH High-Speed Production:\u003c\/strong\u003e Rated output of 12,000 bottles\/hour for continuous automated high-volume 30 ml PP bottle packaging.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e32-Head Air Washing — Efficient Bottle Cleaning:\u003c\/strong\u003e Thirty-two air-washing heads simultaneously clean empty PP bottles immediately before filling, ensuring container hygiene for the subsequent liquid filling process.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e16-Head Tracking Filling — ±1% Accuracy, Anti-Foaming:\u003c\/strong\u003e Sixteen filling heads follow bottles during rotary conveying for fast, consistent ±1% accuracy filling while helping minimize product foaming.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e12-Head Planetary Capping — ≥99% Sealing Rate:\u003c\/strong\u003e Twelve planetary capping heads continuously tighten caps after automatic feeding and positioning, achieving a specified sealing rate of ≥99%.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eElectromagnetic Cap Feeding — Continuous Automatic Cap Supply:\u003c\/strong\u003e Electromagnetic cap feeder automatically supplies caps to the capping section, reducing manual cap handling and maintaining uninterrupted production.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eStable Mesh Belt + Screw Infeed:\u003c\/strong\u003e Mesh-belt conveying and screw feeding guide PP bottles smoothly and consistently into the rotary processing section, preventing feed jams and maintaining stable production rhythm.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSiemens PLC + Touchscreen Control:\u003c\/strong\u003e Centralized Siemens PLC and touchscreen provide convenient parameter adjustment, machine operation, and production monitoring for reliable daily management.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eCompact Monoblock Footprint:\u003c\/strong\u003e 3800 × 1380 × 1750 mm machine integrates washing, filling, and capping in one unit, reducing equipment footprint and simplifying automated PP bottle packaging line layout.\u003c\/p\u003e\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003e30 ml PP Bottle Liquid Packaging:\u003c\/strong\u003e High-speed air washing, filling, and capping of 30 ml PP bottles for pharmaceutical, cosmetic, and health product liquid packaging at 12,000 BPH.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEye Drop \u0026amp; Ophthalmic Solution Filling:\u003c\/strong\u003e Hygienic air-washed bottle preparation and precise tracking filling for eye drop and ophthalmic solution packaging in 30 ml PP dropper bottles.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOral Liquid \u0026amp; Health Supplement Bottles:\u003c\/strong\u003e Filling and capping of oral liquid medicines, health supplement solutions, and nutraceutical liquid products in 30 ml PP bottles for pharmaceutical and wellness brands.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCosmetic \u0026amp; Personal Care Liquid Bottles:\u003c\/strong\u003e Air washing, filling, and capping of toner, essence, serum, and other cosmetic liquid products in 30 ml PP bottles for cosmetic brand packaging lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eDisinfectant \u0026amp; Sanitizer Bottles:\u003c\/strong\u003e High-speed filling and capping of hand sanitizer, disinfectant solution, and antiseptic liquid products in 30 ml PP bottles for healthcare and consumer markets.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFoaming-Sensitive Liquid Products:\u003c\/strong\u003e Tracking filling system reduces foaming during filling, making the machine suitable for carbonated, protein-based, or other foam-prone liquid products in PP bottles.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Volume Automated PP Bottle Lines:\u003c\/strong\u003e Compact monoblock structure integrates bottle cleaning, filling, and capping for manufacturers requiring high-output continuous automated PP bottle packaging with minimal equipment footprint.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"380V","offer_id":52253092675872,"sku":null,"price":61999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_2f7780a0-4d6a-4f33-8338-f82ede9b9301.jpg?v=1787822477","url":"https:\/\/www.zonesunpro.com\/de\/products\/zonesun-zs-kgfx32-air-washing-filling-and-capping-machine","provider":"ZONESUNPRO","version":"1.0","type":"link"}