{"product_id":"zonesun-zs-yg200a-semi-automatic-vial-aluminum-cap-crimping-machine","title":"ZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine","description":"\u003ch2\u003e\u003cspan\u003eDescription\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003eThe \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eZONESUN ZS-YG200A Semi-Automatic Vial Aluminum Cap Crimping Machine\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e is designed for sealing aluminum caps on vials and similar small containers. Its \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003ethree-blade rotary crimping system\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e forms the cap securely around the vial neck, while customized turntable holders provide stable positioning.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eWith a working speed of approximately \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003e15–25 bottles\/min\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e, the operator manually loads the vial and cap, while the machine automatically indexes, crimps, and unloads the finished vial.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eWorking Process\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eManual Loading → Turntable Positioning → Aluminum Cap Crimping → Automatic Finished-Vial Unloading → Outlet Tray\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eThis is a \u003cstrong\u003esemi-automatic crimping machine\u003c\/strong\u003e. It does not include automatic vial unscrambling or automatic cap feeding as standard.\u003c\/p\u003e\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003cdiv class=\"flex max-w-full flex-col gap-4 grow\"\u003e\n\u003cdiv dir=\"auto\" class=\"min-h-8 text-message relative flex w-full flex-col items-end gap-2 text-start break-words whitespace-normal outline-none keyboard-focused:focus-ring [.text-message+\u0026amp;]:mt-1\" tabindex=\"0\"\u003e\n\u003cdiv class=\"flex w-full flex-col gap-1 empty:hidden\"\u003e\n\u003cdiv class=\"fbskMG_root LR5Y_W_content markdown prose dark:prose-invert wrap-break-word w-full light markdown-new-styling\"\u003e\n\u003cul\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-YG200A\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eVoltage:\u003c\/strong\u003e 110\/220 V\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003ePower:\u003c\/strong\u003e 800 W\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eProduction Speed:\u003c\/strong\u003e 15–25 bottles\/min\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eApplicable Bottle Size:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eBottle Holder:\u003c\/strong\u003e Customizable\u003cbr\u003e\u003cstrong\u003e\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\n\u003cstrong\u003eApplication:\u003c\/strong\u003e Suitable for aluminum cap crimp sealing of vials, antibiotic bottles, and other similar containers\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_01_910c5e7f-eea6-4a93-8714-af4331cb4b89.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_02_b5a2c686-ccfa-4ca6-85bf-f46525963a1c.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_03_8368a6c2-9cfd-4dc7-b8c8-f7963f6c60b2.jpg?v=1789961752\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_04_bce871cb-2b4a-4dd0-8482-64db7fa50a9a.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_05_80eceafc-40cd-4a7c-908d-e1867c12fce9.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eControl Panel\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eProvides centralized control of machine operation, allowing operators to adjust operating parameters and manage the crimping process conveniently.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_06_3b36cf84-24f9-4598-9b10-8cb462466d31.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/span\u003e\u003cspan\u003eCrimping Mechanism\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003c\/span\u003e\u003cspan\u003eApplies controlled mechanical pressure to securely crimp the cap onto the bottle for consistent and reliable sealing.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_07_5560aa21-0770-45df-adfd-71a5eea3432c.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/span\u003e\u003cspan\u003eBottle Clamping Mechanism\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eSecurely holds the bottle in position during crimping to reduce movement and ensure stable cap sealing.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_08_e9f96084-acb7-4622-be4e-3cf4384b502f.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/span\u003e\u003cspan\u003eCustomized Bottle Holder\u003c\/span\u003e\u003cspan\u003es\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eSupports and accurately positions the bottle beneath the crimping head, with holders customizable for different bottle sizes.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_09_e93b4778-d3fd-4659-98d7-204cd05a3663.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/span\u003e\u003cspan\u003eOutlet Tray\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eProvides a convenient area for placing and collecting bottles after crimping, making product handling easier.\u003c\/span\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_10_fee88cf5-1c14-4f77-b1b0-2ecdef58437b.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_11_133835b6-35c0-44cc-8a40-9911586eac07.jpg?v=1789961753\" alt=\"\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eWhy Choose the ZS-YG200A?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eThree-blade rotary crimping:\u003c\/strong\u003e Forms compatible aluminum caps evenly around the vial neck for a clean finished crimp.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCustomized vial holders:\u003c\/strong\u003e Turntable pockets can be produced according to the customer's actual vial dimensions for more stable positioning.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAutomatic finished-vial unloading:\u003c\/strong\u003e A bottle-gripping mechanism transfers the crimped vial to the outlet after the sealing cycle.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCompact semi-automatic format:\u003c\/strong\u003e Suitable for laboratories, sample production and small- to medium-batch vial packaging.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eLower manual handling than basic crimpers:\u003c\/strong\u003e The indexing turntable and automatic unloading reduce repeated hand transfer after each crimping cycle.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eSuitable Caps \u0026amp; Vials\u003c\/h2\u003e\n\u003cp\u003eThe ZS-YG200A is intended for \u003cstrong\u003ecompatible aluminum crimp caps on rigid vials or small bottles\u003c\/strong\u003e that can be held securely by the customized turntable fixture.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNot intended for:\u003c\/strong\u003e ordinary threaded screw caps, perfume collar rings, pump heads, press-on plastic caps or other closures that require a different sealing method.\u003c\/p\u003e\n\u003ch2\u003eWhat Needs to Be Customized?\u003c\/h2\u003e\n\u003cdiv\u003e\n\u003ctable class=\"cke_show_border\"\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003ePart\u003c\/th\u003e\n\u003cth\u003eInformation Required\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTurntable Holder\u003c\/td\u003e\n\u003ctd\u003eVial diameter, height, body shape and material\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCrimping Tooling\u003c\/td\u003e\n\u003ctd\u003eAluminum cap diameter, cap height, skirt dimensions and required finished crimp\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBottle Clamping\u003c\/td\u003e\n\u003ctd\u003eVial neck structure and how the container should be stabilized during crimping\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrical \/ Utility Setup\u003c\/td\u003e\n\u003ctd\u003eRequired voltage, frequency and any air-supply requirement for the final configuration\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear vial and cap photos\u003c\/li\u003e\n\u003cli\u003eVial diameter, height and neck dimensions\u003c\/li\u003e\n\u003cli\u003eAluminum cap outer diameter and height\u003c\/li\u003e\n\u003cli\u003eRequired crimping result or sample of a correctly sealed vial\u003c\/li\u003e\n\u003cli\u003eTarget production speed\u003c\/li\u003e\n\u003cli\u003eRequired voltage\u003c\/li\u003e\n\u003cli\u003eWhether more than one vial\/cap size must be processed\u003c\/li\u003e\n\u003cli\u003eWhether sample testing with your actual vials and caps is required before production\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance Note:\u003c\/strong\u003e The stated 15–25 bottles\/min is a reference range. Actual speed depends on vial size, cap geometry, operator loading rhythm, indexing setup and crimping requirements.\u003c\/p\u003e\n\u003ch2\u003eHow Is It Different from a Fully Automatic Vial Crimper?\u003c\/h2\u003e\n\u003cp\u003eThe ZS-YG200A focuses on \u003cstrong\u003esemi-automatic indexed crimping\u003c\/strong\u003e. The operator still prepares and loads the vial\/cap assembly, while the machine handles positioning, crimping and finished-vial unloading. A fully automatic system adds functions such as automatic vial feeding, automatic cap sorting and cap placement, but requires more space, higher investment and more dedicated change parts.\u003cstrong\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan it work with different vial sizes?\u003c\/strong\u003e\u003cbr\u003eYes, but different vial diameters or body shapes may require separate customized turntable holders or change parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it crimp flip-off caps?\u003c\/strong\u003e\u003cbr\u003eIt may be possible if the aluminum skirt and vial neck are compatible with the crimping tooling. Send the actual cap dimensions or samples for confirmation.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eDoes the machine feed caps automatically?\u003c\/strong\u003e\u003cbr\u003eNo. This semi-automatic configuration does not include an automatic cap bowl and cap-placement system as standard.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhy are vial samples recommended?\u003c\/strong\u003e\u003cbr\u003eThe holder and crimping tooling must match the actual vial and cap geometry. Samples make it easier to confirm fit, crimp quality and unloading stability before production.\u003c\/p\u003e\n\u003ch2\u003eNeed Help Confirming Your Vial \u0026amp; Cap?\u003c\/h2\u003e\n\u003cp\u003eSend us your \u003cstrong\u003evial dimensions, cap dimensions, clear photos and target speed\u003c\/strong\u003e. We can confirm the turntable holder and crimping-tooling configuration before production. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e\n\u003cp dir=\"auto\" class=\"PDq2pG_selectionAnchorContainer\"\u003e\u003cstrong\u003eExplore Related Vial Packaging Equipment\u003c\/strong\u003e\u003cspan class=\"PDq2pG_selectionAnchor\"\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp dir=\"auto\"\u003eNeed filling, stoppering or labeling equipment alongside the ZS-YG200A? Explore our \u003ca rel=\"noopener\" class=\"decorated-link\" href=\"https:\/\/www.zonesun.com\/collections\/vial-small-dose-packaging?utm_source=chatgpt.com\"\u003evial and small-dose packaging solutions\u003c\/a\u003e to review standalone machines and integrated systems.\u003c\/p\u003e\n\u003cp dir=\"auto\"\u003eShare your vial dimensions, cap specifications and required production output through the chat window to discuss a suitable configuration.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"110V","offer_id":52386865053984,"sku":null,"price":3499.0,"currency_code":"USD","in_stock":true},{"title":"220V","offer_id":52386865086752,"sku":null,"price":3499.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001-2_f4d6430d-fda0-449f-81f4-3e653981066d.jpg?v=1789961618","url":"https:\/\/www.zonesunpro.com\/de\/products\/zonesun-zs-yg200a-semi-automatic-vial-aluminum-cap-crimping-machine","provider":"ZONESUNPRO","version":"1.0","type":"link"}