{"product_id":"zonesun-zs-fal180v14-gmp-sterile-vial-liquids-filling-and-capping-production-line","title":"ZONESUN ZS-FAL180V14 GMP Sterile Vial liquids Filling and Capping Production Line","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN ZS-FAL180V14 is a GMP-compliant, fully automated vial filling production line purpose-built for sterile injectable products, vaccines, veterinary drugs, and other aseptic liquids. It consolidates water purification, liquid mixing, vial feeding, precision filling, rubber stopper insertion, aluminum cap crimping, and self-adhesive labeling into a single continuous system — eliminating inter-station contamination risks and reducing operator intervention.\u003c\/p\u003e\n\u003cp\u003eEquipped with a Class 100 laminar flow hood, food-grade SUS304 stainless steel product-contact parts, and servo-controlled ceramic piston pumps achieving ±0.02 ml accuracy at 30 ml fill volume, the ZS-FAL180V14 delivers pharmaceutical-grade consistency at 3,600–4,800 vials\/hour. Filling range, tank capacity, and head configuration are fully customizable to accommodate diverse vial formats and production scales.\u003c\/p\u003e\n\u003ch2\u003eParameter\u003c\/h2\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003eType Water Purification System\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\u003cspan\u003eProduct Model ZS-WP500L\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003ePower Supply 220 V, 50 HZ (Customizable)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003ePurified Water Conductivity 1–10 μS\/cm (25°C)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eProduction Capacity 500 L\/H\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eDesalination Rate 95%\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eRecovery Rate 50-60%\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003eMachine Size About 1900 × 650 × 1650 mm (L × W × H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003ePackage Size About 1960 × 830 × 1710 mm (L × W × H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli\u003e\u003cspan\u003ePackage Weight About 488 kg\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003eType Water Purification System\u003c\/strong\u003e\u003cspan\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eProduct Model ZS-WP500L\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePower Supply 220 V, 50 HZ (Customizable)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePurified Water Conductivity 1–10 μS\/cm (25°C)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eProduction Capacity 500 L\/H\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eDesalination Rate 95%\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eRecovery Rate 50-60%\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eMachine Size About 1900 × 650 × 1650 mm (L × W × H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePackage Size About 1960 × 830 × 1710 mm (L × W × H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePackage Weight About 488 kg\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003eType Vial Filling Crimping Machine\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eMachine Model ZS-AFC39F\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eVoltage AC 110\/220 V 50-60 Hz\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePower \u0026lt;3000 W\/h\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eWorking Speed About 60-80 Bottles\/min (Depending on filling range)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eFilling Pump Ceramic Plunger Pump\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eFilling Nozzle Quantity 2\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eFilling Range 30 ml (Customizable)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eFilling Accuracy ±3 %\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eMachine Size About 2660*1700*2150 mm (L*W*H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePackage Size About 1180*690*790 mm (Vibratory Bowl Sorter)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eAbout 2890*1730*2340 mm (Main Machine)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePackage Weight About 135 kg (Vibratory Bowl Sorter) + 1565 kg (Main Machine)\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp class=\"MsoNormal\"\u003e \u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003eType Labeling Machine\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eMachine Model ZS-TB821\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eVoltage 220V\/110V 50-60Hz\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePower 570 W\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eLabeling Accuracy ±1.0 mm\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eLabeling Speed About 40-120 bottles\/min (Depending on label size)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eApplicable Product Size φ25-φ120 mm (Round bottle)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eLabel Size (W)20-300 mm * (H)20-95 mm\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eLabel Roll ID φ76 mm\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eLabel Roll OD φ300 mm\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003eMachine Size About 2040*1180*1370 mm (L*W*H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePackage Size About 2200*1170*1600 mm (L*W*H)\u003cbr\u003e\u003c\/span\u003e\u003c\/li\u003e\n\u003cli class=\"MsoNormal\"\u003e\u003cspan\u003ePackage Weight About 330 kg\u003c\/span\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_01_a18ffc7a-ba94-47c5-8288-ab99f8732ff8.jpg?v=1785393934\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_02_37637189-8f6e-4884-b34a-6b1c14d44286.jpg?v=1785393934\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_03_ff47a347-e46b-4c77-b657-0c8374d41bda.jpg?v=1785393934\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_04_fd7da8c2-b8b0-4c5a-bb9a-4d0f7962d62c.jpg?v=1785393934\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_05_1bac9aca-6ce8-42bf-b3cd-d7d932d7fb6a.jpg?v=1785393934\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_06_efd424f6-df36-48a0-b8b9-a30c125fbb8b.jpg?v=1785393964\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_07_3afecc6b-aed1-4985-ab46-f2b01ec0ec6d.jpg?v=1785393964\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_08_b7a6e73f-59c1-46df-9704-79540952b198.jpg?v=1785393965\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_09_4f854a29-de49-421a-8575-178c0dc1eef7.jpg?v=1785393964\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_10_0bea7023-4897-437f-8177-e8e076dd7327.jpg?v=1785393964\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_11_6861252e-3c46-4e60-98a2-b4ee23eff795.jpg?v=1785393995\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_12_600b0939-670f-48ef-ada5-c1ae6f9e4152.jpg?v=1785393995\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_13_64a94fa3-6041-41db-b6a8-1cc1710628bb.jpg?v=1785393995\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_14_050bcd47-9a33-487b-a3f7-c6660e852177.jpg?v=1785393995\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_15_75879fc8-f986-445d-8752-80b37f5dbdd1.jpg?v=1785393995\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_16_ea8267cf-f451-4968-956b-3d40768d728e.jpg?v=1785394026\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_17_ecde7f26-8f55-4d20-b3bd-fd3ce3604568.jpg?v=1785394027\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_18_452c47a7-5bdd-46ec-abd4-1ff3c76cf4c2.jpg?v=1785394027\" alt=\"\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_19_82bcfa63-9056-4ac0-8768-09c573ec2981.jpg?v=1785394026\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eEnd-to-End GMP Integration:\u003c\/strong\u003e Combines water purification, mixing, vial feeding, filling, stoppering, crimping, and labeling in one validated automated line, minimizing contamination risk and operator touchpoints.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eClass 100 Laminar Flow Protection:\u003c\/strong\u003e Built-in laminar flow hood maintains ISO 5 \/ Class 100 conditions at the filling zone, meeting aseptic processing requirements for injectables and vaccines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eServo-Controlled Ceramic Piston Pumps:\u003c\/strong\u003e Delivers ±0.02 ml filling accuracy at 30 ml volume, ensuring dose consistency and reducing product waste across high-volume runs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHigh-Speed Dual-Head Filling:\u003c\/strong\u003e Achieves 3,600–4,800 vials\/hour with dual nozzles, supporting large-scale pharmaceutical and veterinary production schedules.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFood-Grade SUS304 Contact Parts:\u003c\/strong\u003e All product-contact surfaces are food-grade stainless steel, ensuring chemical resistance, easy cleaning, and compliance with pharmaceutical hygiene standards.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eIntegrated Water Purification (ZS-WP500L):\u003c\/strong\u003e On-board 500 L\/H RO purification system produces 1–10 μS\/cm conductivity water, eliminating the need for a separate water treatment facility.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePrecision Self-Adhesive Labeling (ZS-TB821):\u003c\/strong\u003e Inline round-bottle labeling at 40–120 bottles\/min with ±1.0 mm accuracy, supporting φ25–φ120 mm vials and a wide label size range.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFully Customizable Configuration:\u003c\/strong\u003e Filling range, tank capacity, nozzle count, and voltage (110V\/220V, 50\/60 Hz) are all configurable to match specific product and facility requirements.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eInjectable Pharmaceutical Manufacturing:\u003c\/strong\u003e Sterile filling and sealing of small-volume parenterals (SVP), including antibiotics, hormones, and biological injectables in glass or plastic vials.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVaccine Production:\u003c\/strong\u003e Aseptic filling of human and veterinary vaccines requiring Class 100 environment, precise dosing, and tamper-evident aluminum cap crimping.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVeterinary Drug Packaging:\u003c\/strong\u003e High-speed filling and capping of veterinary injectables, multi-dose vials, and animal health liquids with flexible format changeover.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOphthalmic \u0026amp; Specialty Liquids:\u003c\/strong\u003e Filling of sterile ophthalmic solutions, diagnostic reagents, and other sensitive liquids requiring contamination-free processing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBiotech \u0026amp; Biosimilar Filling:\u003c\/strong\u003e Suitable for contract development and manufacturing organizations (CDMOs) handling biologics, biosimilars, and cell-culture-derived products.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eContract Pharmaceutical Packaging (CMO):\u003c\/strong\u003e Flexible multi-SKU vial filling for contract manufacturers requiring rapid changeover between vial sizes, fill volumes, and label formats.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eExport \u0026amp; Regulated Markets:\u003c\/strong\u003e Line configuration and GMP documentation support compliance with WHO, EU GMP, FDA, and other international pharmaceutical manufacturing regulations.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":52051579142432,"sku":null,"price":79999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_e0003ee8-9bdb-45e2-9317-d385eeb966e5.jpg?v=1785381118","url":"https:\/\/www.zonesunpro.com\/fil\/products\/zonesun-zs-fal180v14-gmp-sterile-vial-liquids-filling-and-capping-production-line","provider":"ZONESUNPRO","version":"1.0","type":"link"}