{"product_id":"zonesun-zs-afc18-automatic-vial-filling-and-dual-station-crimp-capping-machine","title":"ZONESUN ZS-AFC18 Automatic Vial Filling and Dual-Station Crimp Capping Machine","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN \u003cstrong\u003eZS-AFC18\u003c\/strong\u003e is an \u003cstrong\u003eautomatic vial filling and dual-station crimp capping machine\u003c\/strong\u003e designed for compatible small-dose liquid containers. It integrates \u003cstrong\u003evial unscrambling, conveyor feeding, 4-head magnetic pump filling, automatic closure placement\u003c\/strong\u003e, and \u003cstrong\u003edual-station crimp capping\u003c\/strong\u003e in one continuous automated process.\u003c\/p\u003e\n\u003cp\u003eA \u003cstrong\u003estar-wheel indexing system\u003c\/strong\u003e precisely positions and secures each vial through the filling, closure placement, and crimp capping stations. Four magnetic pump heads dispense \u003cstrong\u003e5–50 ml.\u003c\/strong\u003e The line operates at approximately \u003cstrong\u003e60–70 bottles\/min\u003c\/strong\u003e and can operate independently or integrate with upstream bottle washing and drying equipment for a complete vial processing line.\u003c\/p\u003e\n\u003ch2\u003eParameter\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-AFC18\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Supply:\u003c\/strong\u003e 220V \/ 50Hz \/ 5A\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Volume:\u003c\/strong\u003e 5–50 ml\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePump Type:\u003c\/strong\u003e Magnetic pump | Pump Heads: 4\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePeristaltic Pump Tubing:\u003c\/strong\u003e 25#\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProduction Capacity:\u003c\/strong\u003e 60–70 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping Qualification Rate:\u003c\/strong\u003e ≥99.9%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePositioning System:\u003c\/strong\u003e Star-wheel indexing\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCapping System:\u003c\/strong\u003e Dual-station crimp capping\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOuter Vibratory Bowl Material:\u003c\/strong\u003e SUS304\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Needle Material:\u003c\/strong\u003e SUS304\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Weight:\u003c\/strong\u003e 1,000 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_68635a64-99ab-4a67-8f50-842186b85e11.jpg?v=1787906290\" alt=\"ZONESUN ZS-AFC18 Automatic Vial Filling and Dual-Station Crimp Capping Machine Overview\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_bf8e7704-ae28-496c-b4d7-dfe0e9f5e03e.jpg?v=1787906290\" alt=\"ZS-AFC18 Vial Filling Crimp Capping Machine Side View and Full System Layout\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_dc8565af-62e6-4a78-ac5d-bc2de38d8881.jpg?v=1787906290\" alt=\"ZS-AFC18 Star-Wheel Indexing System Positioning Vials Through Filling and Capping Stations\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_14ddc633-b734-4f52-bcb9-dd9017013ac1.jpg?v=1787906290\" alt=\"ZS-AFC18 Dual-Station Filling and Crimp Capping Integration Around Star-Wheel Structure\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_830b2e4a-3ea9-44a3-b7b3-db83c35fb6af.jpg?v=1787906290\" alt=\"ZS-AFC18 Finished Filled and Crimp-Capped Vials Output\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eControl Panel\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCentralized touchscreen control provides convenient machine operation, parameter adjustment, and production monitoring.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_284a1c44-d208-4e88-8a54-bd8a7b15bf62.jpg?v=1787906290\" alt=\"ZS-AFC18 Centralized Touchscreen Control Panel for Parameter Adjustment and Production Monitoring\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eVial Unscrambling \u0026amp; Feeding\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe loading turntable organizes vials and feeds them continuously into the conveyor for automatic processing.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_e02d5d70-2891-4915-ba63-8960127f2435.jpg?v=1787906290\" alt=\"ZS-AFC18 Loading Turntable Vial Unscrambling and Continuous Feeding onto Conveyor\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eVial Conveyor System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe conveyor guides vials smoothly toward the star-wheel processing station for continuous production.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_9b260d74-e281-4d47-958d-4a9638acc8ca.jpg?v=1787906290\" alt=\"ZS-AFC18 Vial Conveyor System Guiding Vials to Star-Wheel Processing Station\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDual-Station Filling \u0026amp; Capping System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eStar-wheel positioning holds each vial securely through filling, cap placement, and capping for stable automatic processing.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_cd7c0ae9-d403-4e5a-bd68-377fbf07812c.jpg?v=1787906290\" alt=\"ZS-AFC18 Dual-Station Star-Wheel Filling Cap Placement and Crimp Capping Processing\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eMagnetic Pump Filling System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eMagnetic pumps provide controlled liquid dispensing for accurate and consistent vial filling.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_5d3b4f89-2198-4e6d-8205-89c40db4189b.jpg?v=1787906290\" alt=\"ZS-AFC18 4-Head Magnetic Pump Filling System for Controlled Liquid Dispensing\"\u003e\u003c\/p\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eIntegrated 5-Stage Automated Vial Line:\u003c\/strong\u003e Vial unscrambling → conveyor feeding → 4-head magnetic pump filling → automatic closure placement → dual-station crimp capping — all in one continuous automated process without manual handling between stations.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e60–70 Bottles\/Min High-Speed Output:\u003c\/strong\u003e Continuous automated processing at 60–70 bottles\/min for high-efficiency small and medium-dose vial production.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e4-Head Magnetic Pump Filling — ±1% Accuracy:\u003c\/strong\u003e Four magnetic pump heads fill simultaneously with ±1% specified accuracy across a 5–50 ml range, providing consistent controlled liquid dosing for each vial.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePrecision Star-Wheel Indexing — Stable Vial Positioning:\u003c\/strong\u003e Star-wheel indexing accurately positions and secures each vial through the filling, closure placement, and crimp capping stations for consistent processing at every cycle.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eDual-Station Crimp Capping — ≥99.9% Qualification Rate:\u003c\/strong\u003e Dual-station crimp capping system achieves a specified qualification rate of ≥99.9%, delivering reliable and consistent finished vial closure quality.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eAutomatic Closure Placement:\u003c\/strong\u003e Caps or stoppers are automatically placed onto vial openings before crimp capping, eliminating manual closure handling and maintaining uninterrupted production flow.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSUS304 Filling Needles \u0026amp; Vibratory Bowl:\u003c\/strong\u003e Filling needles and outer vibratory bowl are specified as SUS304 stainless steel for durability and compatibility with food, pharmaceutical, and chemical liquid products.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eAutomatic Vial Unscrambling \u0026amp; Feeding:\u003c\/strong\u003e Loading turntable organizes incoming vials and continuously feeds them onto the conveyor, maintaining stable vial supply to the processing station without manual loading.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eStandalone or Line Integration:\u003c\/strong\u003e Operates independently or connects with upstream bottle washing and drying equipment (e.g., ZS-UVS3 drying tunnel) to form a complete Bottle Washing → Drying → Filling → Closure Placement → Crimp Capping vial production line.\u003c\/p\u003e\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOral Liquid Vial Filling:\u003c\/strong\u003e High-speed filling and crimp capping of oral liquid medicines, health supplements, and nutraceutical liquid products in 5–50 ml vials for pharmaceutical and health product packaging.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEssential Oil Vial Packaging:\u003c\/strong\u003e Magnetic pump filling and crimp capping of compatible essential oils, aromatic liquids, and botanical extract products in small-dose vials for cosmetic and aromatherapy brands.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInjectable Liquid Filling:\u003c\/strong\u003e Filling and crimp capping of compatible injectable liquid preparations in vials; actual configuration should match required production and hygiene specifications for pharmaceutical-grade applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePharmaceutical Vial Production:\u003c\/strong\u003e Automatic vial unscrambling, controlled filling, closure placement, and crimp capping for small-dose pharmaceutical liquid product packaging lines requiring consistent dosing and reliable closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFood \u0026amp; Nutritional Liquid Vials:\u003c\/strong\u003e Filling small-dose food-grade liquid products, nutritional supplements, and functional beverage concentrates into vials requiring magnetic pump filling and crimp cap closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eChemical \u0026amp; Laboratory Liquid Vials:\u003c\/strong\u003e Filling compatible small-dose chemical and laboratory liquid products into crimp-capped vials for research, analytical, and industrial applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eComplete Vial Processing Lines:\u003c\/strong\u003e Combines with ZS-UVS3 drying tunnel and compatible bottle washing equipment for a continuous Bottle Washing → Drying\/Cooling → Filling → Closure Placement → Crimp Capping automated vial production line.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":52287086493984,"sku":null,"price":23699.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_bd037c75-39da-4bb9-a9cd-f83f0eb2bf87.jpg?v=1788229624","url":"https:\/\/www.zonesunpro.com\/products\/zonesun-zs-afc18-automatic-vial-filling-and-dual-station-crimp-capping-machine","provider":"ZONESUNPRO","version":"1.0","type":"link"}