{"product_id":"zonesun-zs-fal180v11-automatic-kaya-jam-filling-capping-labeling-line","title":"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Filling Capping \u0026 Labeling Packaging Line","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN \u003cstrong\u003eZS-FAL180V11\u003c\/strong\u003e is a \u003cstrong\u003ecomplete automatic kaya jam filling and packaging line\u003c\/strong\u003e for kaya jam and other viscous food products packaged in glass jars. It integrates \u003cstrong\u003ebottle rinsing, high-temperature drying, 6-head servo piston filling, steam vacuum twist-off capping\u003c\/strong\u003e, and \u003cstrong\u003eautomatic labeling\u003c\/strong\u003e into one continuous production process — covering every stage from empty jar to finished labeled product.\u003c\/p\u003e\n\u003cp\u003eThe \u003cstrong\u003e6-head servo piston filling system\u003c\/strong\u003e provides a \u003cstrong\u003e100–1000 ml filling range\u003c\/strong\u003e. Product-contact parts are \u003cstrong\u003eSUS316 stainless steel\u003c\/strong\u003e for hygienic food processing. Before filling, containers are cleaned through \u003cstrong\u003ewater and air rinsing\u003c\/strong\u003e and passed through a \u003cstrong\u003ehigh-temperature drying tunnel\u003c\/strong\u003e to remove residual moisture. After filling, the \u003cstrong\u003esteam vacuum capping system\u003c\/strong\u003e and \u003cstrong\u003edifferential belt sealing\u003c\/strong\u003e provide reliable twist-off jar closure. The labeling section uses \u003cstrong\u003estar-wheel positioning\u003c\/strong\u003e for consistent jar spacing and accurate label application. Line capacity is approximately \u003cstrong\u003e2,000–5,000 bottles\/hour\u003c\/strong\u003e depending on filling volume and product characteristics.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_01_56b682ba-b55b-486a-9186-b4ad42f8396f.jpg?v=1788252357\" alt=\"ZONESUN ZS-FAL180V11 Automatic Kaya Jam Glass Jar Filling Capping and Labeling Packaging Line Overview\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_02_684024d8-85d7-48bb-a5ee-11cdcccbd2f6.jpg?v=1788252357\" alt=\"ZS-FAL180V11 Complete Kaya Jam Packaging Line Layout from Bottle Rinsing to Finished Labeled Jar\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_03_863b6cb8-26ec-419b-9d99-e5bc58ab63ea.jpg?v=1788252356\" alt=\"ZS-FAL180V11 Water and Air Bottle Rinsing Section for Glass Jar Internal Cleaning\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_04_4c62dda1-1631-4498-a662-0497f5daf5de.jpg?v=1788252358\" alt=\"ZS-FAL180V11 High-Temperature Drying Tunnel Removing Residual Moisture Before Jam Filling\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_05_e3f73da6-d2ed-4bdf-a94a-6ea30a58cfad.jpg?v=1788252358\" alt=\"ZS-FAL180V11 6-Head Servo Piston Filling System for Kaya Jam and Viscous Food Products\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_06_8a13eb59-7413-4f55-9486-83f1e6078ec4.jpg?v=1788252360\" alt=\"ZS-FAL180V11 Steam Vacuum Twist-Off Capping Machine for Glass Jar Closure\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_07_0273a7b8-da25-4bc0-a440-db2589d50d99.jpg?v=1788252358\" alt=\"ZS-FAL180V11 Star-Wheel Labeling Section for Precise Glass Jar Positioning and Label Application\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eWater \u0026amp; Air Rinsing Nozzle\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eNozzles insert directly inside bottles, combining water and air cleaning to maximize internal cleaning efficiency and hygiene.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_08_007dc174-70bd-4c52-8c67-c4354b9678eb.jpg?v=1788252358\" alt=\"ZS-FAL180V11 Water and Air Rinsing Nozzles Inserting Inside Glass Jars for Internal Cleaning\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eGripping \u0026amp; Inverting\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eHolds bottles securely and inverts them for complete internal rinsing, with easy adjustment to fit different bottle sizes.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eDrying Tunnel\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eUtilizes high-temperature hot air circulation to remove residual moisture from rinsed containers before filling.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_09_67c88f1c-e8f5-4de4-82f9-703c3d63ee9e.jpg?v=1788252358\" alt=\"ZS-FAL180V11 High-Temperature Drying Tunnel with Far-Infrared Heating and Hot Air Circulation\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003e6-Head Servo Piston Filling\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eFilling nozzle quantity is customizable. Filling is controlled by a precise servo piston pump for consistent viscous food product dispensing.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_10_278fc825-3846-4e31-bdf0-d19117f45738.jpg?v=1788252358\" alt=\"ZS-FAL180V11 6-Head Servo Piston Pump Filling Nozzles for Accurate Kaya Jam Dispensing\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCap Sealing\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe differential belt system pre-tightens and securely seals each cap, ensuring consistent positioning and reliable sealing performance.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_11_392676a9-683b-468e-ba95-0c6cba4ce604.jpg?v=1788252359\" alt=\"ZS-FAL180V11 Differential Belt Cap Sealing System Pre-Tightening Twist-Off Caps on Glass Jars\"\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eLabeling Structure\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eEquipped with a star wheel for precise bottle spacing and positioning, ensuring stable conveying and accurate, consistent labeling.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0756\/3726\/0563\/files\/944_12_81423910-f1c0-4963-9f92-e04957173166.jpg?v=1788252357\" alt=\"ZS-FAL180V11 Star-Wheel Labeling Structure for Precise Glass Jar Spacing and Consistent Label Application\"\u003e\u003c\/p\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eComplete Turnkey Line — Empty Jar to Finished Product:\u003c\/strong\u003e Integrates Bottle Rinsing → High-Temperature Drying → 6-Head Servo Piston Filling → Steam Vacuum Twist-Off Capping → Star-Wheel Labeling into one continuous automated packaging process.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eWater \u0026amp; Air Bottle Rinsing — Cleaner Jars Before Filling:\u003c\/strong\u003e Rinsing nozzles insert directly inside each glass jar, combining water and air to thoroughly clean jar interiors before drying and filling.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eHigh-Temperature Drying Tunnel — Residual Moisture Removal:\u003c\/strong\u003e After rinsing, jars pass through a far-infrared heating and hot-air circulation drying tunnel to remove residual moisture before product contact.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e6-Head Servo Piston Filling — ±1% Accuracy for Viscous Foods:\u003c\/strong\u003e Six servo-controlled piston filling heads dispense kaya jam, fruit jam, sauces, and pastes with ±1% accuracy across a 100–1000 ml filling range (larger range customizable).\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e2,000–5,000 BPH — Medium to Large-Scale Production:\u003c\/strong\u003e Filling section capacity of approximately 2,000–5,000 bottles\/hour supports medium- to large-scale food glass jar packaging production.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSUS316 Product Contact Parts — Hygienic Food Processing:\u003c\/strong\u003e Filling machine product-contact components are SUS316 stainless steel, supporting hygienic handling of compatible food products.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eSteam Vacuum Capping — Reliable Twist-Off Jar Closure:\u003c\/strong\u003e Steam + vacuum processing combined with controlled cap tightening provides reliable and consistent closure for compatible glass jars with twist-off caps.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eDifferential Belt Sealing — Stable Cap Tightening:\u003c\/strong\u003e Differential belt system pre-tightens and securely seals each cap for consistent cap positioning and sealing performance across every jar.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eStar-Wheel Labeling — Precise Jar Positioning:\u003c\/strong\u003e Star-wheel structure spaces and positions jars accurately before label application, improving conveying stability and finished-label placement consistency.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eCustomizable Configuration:\u003c\/strong\u003e Bottle size, filling range, nozzle count, cap specifications, and overall equipment layout can be adapted to actual product viscosity, jar dimensions, and required production capacity.\u003c\/p\u003e\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eKaya Jam Glass Jar Packaging:\u003c\/strong\u003e Primary application — complete automatic line for rinsing, drying, filling, twist-off capping, and labeling of kaya jam into compatible glass jars, with 250 g glass jar packaging as a representative production format.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFruit Jam \u0026amp; Preserve Filling:\u003c\/strong\u003e Servo piston filling of strawberry jam, blueberry jam, marmalade, and other fruit jam products into glass jars with steam vacuum twist-off cap sealing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSauce \u0026amp; Condiment Glass Jar Packaging:\u003c\/strong\u003e Filling chili sauce, tomato sauce, pasta sauce, oyster sauce, and other compatible viscous condiment products into glass jars requiring controlled piston filling and secure twist-off closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNut Butter \u0026amp; Spread Filling:\u003c\/strong\u003e Piston filling of peanut butter, almond butter, tahini, and other viscous spread products into glass jars for food brand and private label packaging lines.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePaste \u0026amp; Puree Glass Jar Filling:\u003c\/strong\u003e Filling compatible food pastes, vegetable purees, and other viscous products into glass jars requiring hygienic SUS316 contact-part filling equipment and reliable twist-off cap closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e250 g – 1,000 ml Glass Jar Products:\u003c\/strong\u003e Standard filling range covers 100–1000 ml, directly accommodating common glass jar formats for jam, sauce, and condiment products; larger volumes available through customization.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMedium \u0026amp; Large-Scale Food Production Lines:\u003c\/strong\u003e At 2,000–5,000 BPH, the ZS-FAL180V11 is designed for food manufacturers scaling from manual or semi-automatic operations to fully continuous automated glass jar packaging.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"Default Title","offer_id":52291477176608,"sku":null,"price":134999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_0e65f4d5-08bc-413e-9dd9-62bef3778d63.jpg?v=1788316623","url":"https:\/\/www.zonesunpro.com\/products\/zonesun-zs-fal180v11-automatic-kaya-jam-filling-capping-labeling-line","provider":"ZONESUNPRO","version":"1.0","type":"link"}