{"product_id":"zonesun-zs-fscs06-automatic-vision-counting-bagging-machine-for-screws-and-small-parts","title":"ZONESUN ZS-FSCS06 Automatic Vision Counting \u0026 Bagging Machine for Screws and Small Parts","description":"\u003ch2\u003e\u003cspan\u003eDescription\u003c\/span\u003e\u003c\/h2\u003e\n\u003cp class=\"isSelectedEnd\"\u003e\u003cspan\u003eThe \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eZONESUN ZS-FSCS06 Automatic Vision Counting \u0026amp; Bagging Machine\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e uses \u003c\/span\u003e\u003cstrong\u003e\u003cspan\u003eCCD vision counting\u003c\/span\u003e\u003c\/strong\u003e\u003cspan\u003e to accurately count screws, nuts, washers, fasteners, connectors, electronic components and other small parts.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cspan\u003eThe system combines controlled feeding, industrial camera detection, automatic batch discharge and bagging. Its non-contact counting method reduces mechanical wear and supports flexible packaging of different discrete components.\u003c\/span\u003e\u003c\/p\u003e\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eModel\u003c\/th\u003e\n\u003ctd\u003eZS-FSCS06\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eCounting Principle\u003c\/th\u003e\n\u003ctd\u003eCCD Vision Counting\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePower Supply\u003c\/th\u003e\n\u003ctd\u003e220 V, 50 Hz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003ePower\u003c\/th\u003e\n\u003ctd\u003e0.75 kW\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eAir Pressure\u003c\/th\u003e\n\u003ctd\u003e0.5–0.6 MPa\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eReference Material Size\u003c\/th\u003e\n\u003ctd\u003eCube: 2–40 mm; cuboid\/cylinder: Φ3–40 mm, L≤50 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eReference Counting Accuracy\u003c\/th\u003e\n\u003ctd\u003eUp to 99.99% under suitable test conditions\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eTypical Batch Quantity\u003c\/th\u003e\n\u003ctd\u003e≥100 pcs\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eReference Efficiency\u003c\/th\u003e\n\u003ctd\u003eΦ10 mm parts, 500 pcs\/pack: about 2–4 bags\/min\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eMachine Size\u003c\/th\u003e\n\u003ctd\u003e1179 × 964 × 600 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eWeight\u003c\/th\u003e\n\u003ctd\u003e210 kg\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003cth\u003eOptional Equipment\u003c\/th\u003e\n\u003ctd\u003ePackaging machine, label printer, feeding elevator\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003e \u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance note:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eCounting accuracy and output depend on part size, shape, color contrast, surface reflection, overlap tendency, feeding stability and target quantity. Sample testing is recommended before final configuration.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_01_52b98192-8cd8-4085-b306-0b57a87c79a6.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_02_3d5f7de2-3aae-4a77-bd04-f65c76a58069.jpg?v=1789725032\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_03_fac1f5c0-e579-4ece-ac6c-f535f9a5828e.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_04_1d61adc5-f338-438a-a790-b47431c82f79.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_05_0b8dfbfe-a269-4baa-8ce9-3dc6ec03b05d.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch3\u003eIndustrial Touchscreen Control\u003c\/h3\u003e\n\u003cp\u003eSet target quantities and operating parameters while monitoring real-time counts, production information and machine status through the touchscreen interface.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_06_c12e00da-a52e-4ce0-87aa-0509827334c5.jpg?v=1789725032\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch3\u003eVision Counting System Structure\u003c\/h3\u003e\n\u003cp\u003eThe machine integrates automatic feeding, controlled material transfer, industrial vision and batch discharge to continuously count compatible parts.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_07_7217cdbf-330b-4ed8-b338-65a835565842.jpg?v=1789725032\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch3\u003eCCD Vision Counting Principle\u003c\/h3\u003e\n\u003cp\u003eParts pass through a controlled imaging area where the camera captures their profiles for real-time recognition and non-contact counting.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_08_b446b280-f12c-4ad9-ab61-35d33c594723.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch3\u003eIndustrial Vision Camera\u003c\/h3\u003e\n\u003cp\u003eThe camera captures high-speed images of passing parts and works with the vision software to identify and count compatible components during continuous feeding.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_09_10fcccfa-d41d-4aa1-a3fb-5d37b033e777.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003ch3\u003eHigh-Precision Vision Counting\u003c\/h3\u003e\n\u003cp\u003eControlled feeding and vision recognition work together to support accurate batch counting under suitable product and test conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/944_10_992f197d-ea97-494b-bb7b-5a4c9a397895.jpg?v=1789725033\" alt=\"\"\u003e\u003c\/p\u003e\n\u003cdiv class=\"#product-meta-block @type:description\"\u003e\n\u003cdiv class=\"#rte @text-size:lg\"\u003e\n\u003cdiv\u003e\n\u003ch2\u003eWhy Choose the ZS-FSCS06?\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCounting + bagging workflow:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eCombines vision counting with automatic batch discharge for connection to a compatible bagging system.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNon-contact counting:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eAvoids relying on fixed mechanical counting holes or wheels, making the system more adaptable to many small-part shapes.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCCD vision recognition:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eCamera parameters can be adjusted around the actual part profile, contrast and movement.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControlled feeding:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eStable feeding helps reduce overlap and improves recognition consistency before each batch is discharged.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eExpandable packaging line:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003eOptional feeding elevators, packaging machines and label printers can be added according to the project.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eBest-Suited Parts\u003c\/h2\u003e\n\u003cp\u003eThe ZS-FSCS06 is best suited to\u003cspan\u003e \u003c\/span\u003e\u003cstrong\u003esmall, separate and free-flowing components\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003esuch as screws, nuts, washers, fasteners, connectors, terminals, electronic components, buttons, seeds, steel balls, plastic pieces and similar industrial parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eNeeds separate evaluation:\u003c\/strong\u003e\u003cspan\u003e \u003c\/span\u003etransparent parts, highly reflective parts, tangled components, overlapping flat pieces, sticky materials, dusty products, very soft pieces or mixed components with very similar visual features.\u003c\/p\u003e\n\u003ch2\u003eZS-FSCS05 vs ZS-FSCS06\u003c\/h2\u003e\n\u003cdiv\u003e\n\u003ctable\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003cth\u003eModel\u003c\/th\u003e\n\u003cth\u003eMain Positioning\u003c\/th\u003e\n\u003cth\u003eBest Fit\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eZS-FSCS05\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eVision counting module\u003c\/td\u003e\n\u003ctd\u003eProjects where counting will be integrated with a separate packaging system\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e\u003cstrong\u003eZS-FSCS06\u003c\/strong\u003e\u003c\/td\u003e\n\u003ctd\u003eVision counting + bagging-oriented system\u003c\/td\u003e\n\u003ctd\u003eProjects that need counted batches transferred directly into an automatic packaging process\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003ch2\u003eWhat Determines Counting Accuracy?\u003c\/h2\u003e\n\u003cp\u003eVision counting depends on how clearly each part can be recognized and separated. Part shape, surface finish, contrast, overlapping tendency, feeding rhythm and target batch quantity all affect final performance. For new parts, actual sample testing is more reliable than choosing the machine only from dimensions.\u003c\/p\u003e\n\u003ch2\u003eBefore Ordering, Please Confirm\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003eClear photos and video of the parts\u003c\/li\u003e\n\u003cli\u003ePart length, width, diameter and thickness\u003c\/li\u003e\n\u003cli\u003ePart material, color and surface finish\u003c\/li\u003e\n\u003cli\u003eWhether parts overlap, tangle, stick or generate dust\u003c\/li\u003e\n\u003cli\u003eTarget quantity per bag\u003c\/li\u003e\n\u003cli\u003eRequired bags per minute\u003c\/li\u003e\n\u003cli\u003eBag type, material and dimensions\u003c\/li\u003e\n\u003cli\u003eWhether label printing is required\u003c\/li\u003e\n\u003cli\u003eWhether a feeding elevator is needed\u003c\/li\u003e\n\u003cli\u003eAvailable power supply and compressed-air conditions\u003c\/li\u003e\n\u003cli\u003eWhether sample counting and bagging tests are required before production\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eCan it count different screw sizes?\u003c\/strong\u003e\u003cbr\u003eYes, but each part should be evaluated for feeding and vision recognition. Large changes in size or shape may require parameter adjustment or different feeding parts.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it count mixed parts together?\u003c\/strong\u003e\u003cbr\u003eNormally the machine is configured for one defined part type per counting recipe. Mixed parts should be tested separately because visually similar pieces can reduce recognition reliability.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan transparent or shiny parts be counted?\u003c\/strong\u003e\u003cbr\u003ePossibly, but they are more challenging for machine vision. Lighting, background and camera parameters should be tested using actual samples.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIs 99.99% accuracy guaranteed for every part?\u003c\/strong\u003e\u003cbr\u003eNo. That figure should be treated as a reference under suitable test conditions. Actual performance varies with the part and feeding conditions.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan it connect to a label printer?\u003c\/strong\u003e\u003cbr\u003eYes. A compatible label-printing system can be added after confirming the required label content, bagging process and control integration.\u003c\/p\u003e\n\u003ch2\u003eNeed Help Testing Your Parts?\u003c\/h2\u003e\n\u003cp\u003eSend us your\u003cspan\u003e \u003c\/span\u003e\u003cstrong\u003epart photos, dimensions, target count per bag, bag size and required output\u003c\/strong\u003e. We can evaluate the vision counting, feeding and packaging configuration before production. Use the chat window on this page to contact ZONESUN.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cdiv class=\"#product-meta-block @type:text\"\u003e\n\u003cdiv class=\"#product-meta-text\n              @style:body\n              @weight:normal\"\u003e\n\u003ch2\u003eAbout ZONESUN\u003c\/h2\u003e\n\u003cp\u003eZONESUN is a China-based manufacturer specializing in custom packaging machinery solutions.\u003c\/p\u003e\n\u003cp\u003eWe offer fully tailored OEM \u0026amp; ODM services — from production capacity and automation level to branding and machine design — engineered precisely to your requirements.\u003c\/p\u003e\n\u003cp\u003eContact us today to discuss your custom project and explore the best solution for your production needs.\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"ZONESUN","offers":[{"title":"220V","offer_id":52377242468640,"sku":null,"price":45999.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_501866fc-9ccc-4db4-84f1-86e2e245fad1.jpg?v=1789725001","url":"https:\/\/www.zonesunpro.com\/products\/zonesun-zs-fscs06-automatic-vision-counting-bagging-machine-for-screws-and-small-parts","provider":"ZONESUNPRO","version":"1.0","type":"link"}