{"product_id":"zonesun-zs-fal180g10-automatic-viscous-paste-filling-cap-pressing-and-tightening-line","title":"ZONESUN ZS-FAL180G10 Automatic Viscous Paste Filling Cap Pressing and Tightening Line","description":"\u003ch2\u003eDescription\u003c\/h2\u003e\n\u003cp\u003eThe ZONESUN \u003cstrong\u003eZS-FAL180G10\u003c\/strong\u003e is an \u003cstrong\u003eautomatic viscous paste filling, cap pressing, and tightening production line\u003c\/strong\u003e designed for bottle closures that require pressing into position before final tightening. It combines \u003cstrong\u003eautomatic bottle unscrambling, servo piston filling, cap sorting, cap placement, pressing\u003c\/strong\u003e, and \u003cstrong\u003emulti-wheel tightening\u003c\/strong\u003e in one coordinated production line, reducing manual bottle handling and ensuring consistent fill and closure quality.\u003c\/p\u003e\n\u003cp\u003eWith a production speed of approximately \u003cstrong\u003e30–50 bottles\/min\u003c\/strong\u003e and \u003cstrong\u003e≤±1% filling accuracy\u003c\/strong\u003e via a \u003cstrong\u003e4-head servo piston system\u003c\/strong\u003e, the line handles bottles from \u003cstrong\u003e20–160 mm diameter\u003c\/strong\u003e and \u003cstrong\u003e30–300 mm height\u003c\/strong\u003e, with compatible caps from \u003cstrong\u003e18–70 mm diameter\u003c\/strong\u003e. Available in \u003cstrong\u003e110V and 220V\u003c\/strong\u003e for global deployment, it is suited for \u003cstrong\u003ecosmetic, food, pharmaceutical\u003c\/strong\u003e, and \u003cstrong\u003echemical paste\u003c\/strong\u003e packaging operations.\u003c\/p\u003e\n\n\u003ch2\u003eParameter\u003c\/h2\u003e\n\n\u003cp\u003e\u003cstrong\u003eFilling Machine — ZS-YT4T-4PX\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-YT4T-4PX\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eVoltage:\u003c\/strong\u003e 110\/220V, 50–60Hz, 1 kW\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Range:\u003c\/strong\u003e 10–180 ml \/ 30–500 ml \/ 100–1,000 ml\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed:\u003c\/strong\u003e Approx. 30–50 bottles\/min\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Pump:\u003c\/strong\u003e Piston pump\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Accuracy:\u003c\/strong\u003e ≤±1%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFilling Heads:\u003c\/strong\u003e 4 (Customizable); Inner dia.: 6mm×4 \u0026amp; 8mm×4\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eControl:\u003c\/strong\u003e 7-inch touchscreen\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStorage Tank:\u003c\/strong\u003e 90 L\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConveyor:\u003c\/strong\u003e 2000 × 114 mm (Customizable)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAir Supply:\u003c\/strong\u003e 0.6–0.8 MPa (Air compressor required, sold separately)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Size (L×W×H):\u003c\/strong\u003e 2000 × 800 × 1800 mm | Weight: 200 kg\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cstrong\u003eCap Pressing \u0026amp; Tightening Machine — ZS-XG16P\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eModel:\u003c\/strong\u003e ZS-XG16P\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Height:\u003c\/strong\u003e 30–300 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCap Diameter:\u003c\/strong\u003e 18–70 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eBottle Diameter:\u003c\/strong\u003e 20–160 mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Speed:\u003c\/strong\u003e 20–60 bottles\/min (depending on bottle and cap size and shape)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Voltage:\u003c\/strong\u003e AC 220V \/ 110V, 50–60 Hz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWorking Pressure:\u003c\/strong\u003e 0.4–0.6 MPa\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMachine Dimensions:\u003c\/strong\u003e 2420 × 680 × 1700 mm (machine) + 500 × 500 × 1640 mm (vibratory sorter)\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_01_ff7c59bb-bcea-4f94-bd06-1770ecbd9067.jpg?v=1787563126\" alt=\"ZONESUN ZS-FAL180G10 Automatic Viscous Paste Filling Cap Pressing and Tightening Line Overview\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_02_85d34dfd-cf8c-4a9f-9aab-4648b48d0987.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Paste Filling and Capping Production Line Side View\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_03_89c9d828-79cc-4f13-ae71-d6411702b8c9.jpg?v=1787563126\" alt=\"ZS-FAL180G10 4-Head Servo Piston Filling Station\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_04_6f3d0ef1-886a-497a-8a2b-768685c8c3c2.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Cap Pressing and Multi-Wheel Tightening Station\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_05_2b86de5a-1b0b-4bcc-870c-2878f1b1edf8.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Vibratory Bowl Cap Sorter and Rotary Bottle Unscrambler\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_06_9054c027-f6a2-4d08-8d35-03b6a4676e16.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Finished Filled and Capped Bottles Output\"\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_07_a8058bc8-20cf-4460-8b8d-7ff6fe582a63.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Stainless Steel Hopper and Conveyor System\"\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003e4-Head Filling System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eFour filling heads operate simultaneously for increased production capacity. Pneumatically controlled nozzles ensure stable filling and help reduce dripping for cleaner operation.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_08_d9fcac87-c523-4c50-833c-d1e13d171c4a.jpg?v=1787563126\" alt=\"ZS-FAL180G10 4-Head Simultaneous Filling System with Anti-Drip Nozzles\"\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eServo Piston Filling System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe servo-driven piston system provides precise and consistent dosing of paste and other viscous products, with adjustable filling parameters for stable production.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_09_76420ce9-6e12-42b7-a59b-7e323f0e5872.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Servo-Driven Piston Filling System for Precise Viscous Paste Dosing\"\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eStainless Steel Hopper\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eStores paste and continuously supplies material to the filling system, supporting stable and consistent production.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_10_d1adeea0-e2ff-4878-a39c-55a1615e8675.jpg?v=1787563126\" alt=\"ZS-FAL180G10 90L Stainless Steel Hopper for Continuous Paste Material Supply\"\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eCapping System\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003eCaps are first pressed into position, then progressively tightened by multiple capping wheels for stable and consistent closure.\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_11_b353cf4f-1607-4918-a760-8f8189464764.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Cap Press-In and Multi-Wheel Progressive Tightening Capping System\"\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eVibratory Bowl Cap Feeder\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eAutomatically sorts and orients caps, then continuously feeds them to the capping station for stable production.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_12_b514868a-3155-4e70-bbcc-f6ae85aced68.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Vibratory Bowl Cap Feeder for Automatic Cap Sorting and Orientation\"\u003e\u003c\/p\u003e\n\n\u003cp class=\"MsoNormal\"\u003e\u003cstrong\u003e\u003cspan style=\"font-family: Calibri;\"\u003eRotary Bottle Unscrambler\u003c\/span\u003e\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp class=\"MsoNormal\"\u003e\u003cspan\u003e\u003cspan style=\"font-family: Calibri;\"\u003eThe rotary unscrambler organizes containers and continuously feeds them onto the conveyor for downstream filling.\u003c\/span\u003e\u003c\/span\u003e\u003c\/p\u003e\n\u003cp\u003e\u003cimg src=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0451\/6492\/0998\/files\/944_13_ab91bd11-ba17-441d-9a2b-d98019a821a8.jpg?v=1787563126\" alt=\"ZS-FAL180G10 Rotary Bottle Unscrambler for Continuous Upright Container Feeding\"\u003e\u003c\/p\u003e\n\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cp\u003e✅ \u003cstrong\u003eIntegrated Filling + Press-Cap + Tighten Line:\u003c\/strong\u003e Bottle unscrambling, servo piston filling, cap sorting, cap pressing, and multi-wheel tightening operate as one coordinated automated line, eliminating manual handling between stations.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e4-Head Servo Piston Filling — ≤±1% Accuracy:\u003c\/strong\u003e Four servo-driven piston heads fill simultaneously with ≤±1% accuracy across a 10–1,000 ml range, ensuring consistent net weight compliance for viscous paste products.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003ePress-In + Multi-Wheel Progressive Tightening:\u003c\/strong\u003e Caps are first pressed into position, then progressively tightened by multiple capping wheels, delivering secure, consistent closure for press-fit cap formats.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eVibratory Bowl Cap Sorting \u0026amp; Feeding:\u003c\/strong\u003e Automatic vibratory bowl sorts and orients caps continuously, feeding them to the capping station without manual loading to maintain uninterrupted production flow.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eRotary Bottle Unscrambler:\u003c\/strong\u003e Rotary unscrambler automatically organizes and feeds bottles upright onto the conveyor, reducing manual bottle loading labor and preventing feed jams.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003e90L Stainless Steel Hopper:\u003c\/strong\u003e Large-capacity hopper stores paste material and continuously supplies the filling system, reducing refill frequency and supporting extended production runs.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eAnti-Drip Pneumatic Nozzles:\u003c\/strong\u003e Pneumatically controlled filling nozzles minimize dripping between fills, keeping the production line clean and reducing product waste.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eWide Bottle \u0026amp; Cap Compatibility:\u003c\/strong\u003e Handles bottles from 20–160 mm diameter and 30–300 mm height, with caps from 18–70 mm diameter, covering a broad range of paste product packaging formats.\u003c\/p\u003e\n\u003cp\u003e✅ \u003cstrong\u003eDual Voltage (110V \/ 220V):\u003c\/strong\u003e Available in both 110V and 220V (50–60 Hz) for flexible global deployment across cosmetic, food, pharmaceutical, and chemical manufacturing facilities.\u003c\/p\u003e\n\n\u003ch2\u003eApplications\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCosmetic \u0026amp; Skincare Paste Packaging:\u003c\/strong\u003e Filling and capping of face cream, body lotion, hair mask, sunscreen, and other cosmetic paste products into bottles and jars requiring press-fit cap closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eFood Paste \u0026amp; Condiment Bottling:\u003c\/strong\u003e Filling of peanut butter, jam, honey, tomato paste, chili sauce, and other viscous food products into bottles with press-in cap sealing.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePharmaceutical Ointment \u0026amp; Topical Paste:\u003c\/strong\u003e Precise filling of medicated ointments, topical creams, and pharmaceutical paste preparations into bottles requiring consistent dosing and secure cap closure.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePersonal Care \u0026amp; Hygiene Products:\u003c\/strong\u003e Filling of shampoo, conditioner, body wash, toothpaste, and other personal care paste products into bottles with press-fit or screw cap formats.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eChemical \u0026amp; Industrial Paste Packaging:\u003c\/strong\u003e Filling of adhesive pastes, lubricating grease, sealant compounds, and industrial chemical pastes into bottles for industrial and automotive applications.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNutritional \u0026amp; Health Supplement Paste:\u003c\/strong\u003e Filling of protein gel, collagen paste, health supplement syrups, and nutritional paste products into bottles for nutraceutical and wellness brands.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eContract \u0026amp; Multi-SKU Paste Packaging:\u003c\/strong\u003e Flexible fill range (10–1,000 ml) and wide bottle\/cap compatibility support contract manufacturers handling multiple paste product types and bottle formats on one line.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"ZONESUN","offers":[{"title":"110V","offer_id":52239538356512,"sku":null,"price":15599.0,"currency_code":"USD","in_stock":true},{"title":"220V","offer_id":52239538389280,"sku":null,"price":15599.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0776\/9250\/2304\/files\/8001_a1f17e95-f817-478a-9bdf-7a6d24dd2d6f.jpg?v=1787564188","url":"https:\/\/www.zonesunpro.com\/pt\/products\/zonesun-zs-fal180g10-automatic-viscous-paste-filling-cap-pressing-and-tightening-line","provider":"ZONESUN PRO","version":"1.0","type":"link"}