How Intelligent Color Sorting Improves Rice Quality

How Intelligent Color Sorting Improves Rice Quality

Zonesun ZS-SXM2 Intelligent Color Sorting Machine

High-Precision Optical Sorting for Premium Rice Quality

Zonesun ZS‑SXM2 Intelligent Rice Color Sorting Machine

Ensuring uniform product quality is critical in agricultural processing, especially for rice producers and grain handlers competing in demanding markets. The Zonesun ZS-SXM2 Intelligent Color Sorting Machine delivers industry-leading optical sorting performance designed to elevate product consistency, reduce waste, and maximize throughput.

Why Quality Sorting Matters

In modern rice processing, visual quality defects — such as discolored grains, foreign material, or under-developed kernels — directly impact product grade, customer perception, and market value. Manual inspection is slow, inconsistent, and costly. Automated color sorting replaces subjective judgment with consistent, repeatable machine intelligence for every kilogram of product.

Core Strengths of the ZS-SXM2

1. Advanced Optical Detection
The ZS-SXM2 uses high-speed CCD cameras to scan each grain with exceptional resolution, identifying subtle color variations and anomalies that human inspection often misses. Its precision detection delivers reliable sorting results even on visually challenging materials.

2. Smart Sorting Logic
Through configurable sorting parameters, the machine adapts to different rice varieties and quality standards. Operators can fine-tune sensitivity for premium grades or bulk processing runs, maintaining a consistent output quality that aligns with business requirements.

3. Efficient Ejection Mechanism
Once a defect is detected, rapid air ejection removes the targeted grain from the production flow without mechanical contact. This non-intrusive approach preserves the integrity of good product and minimizes mechanical wear.

4. Industrial-Grade Throughput
Capable of processing 80–150 kg per hour, the ZS-SXM2 strikes a balance between precision and productivity suited for mid-scale processing operations. Its compact footprint integrates easily into existing production lines.

Practical Benefits for Your Operation

Improved Product Grade
By consistently eliminating defective grains and impurities, your rice products meet stricter quality thresholds — enhancing customer satisfaction and premium market positioning.

Reduced Labor Dependence
Automated sorting minimizes the need for manual inspection, reducing labor costs and the risks associated with human variability.

Energy-Efficient Design
Operating at approximately 1 kW power consumption with optimized air usage, the ZS-SXM2 is engineered for energy-efficient performance without compromising accuracy.

Versatile Material Support
Although optimized for rice granules, the ZS-SXM2 handles other seeds and grains — including coffee, soybeans, corn, peanuts, sesame, and more — making it a versatile asset for diversified processing facilities.

Technical Highlights

Specification Details
Voltage 110–250 V, 50–60 Hz
Power 1 kW
Air Consumption 300–600 L/min
Sorting Accuracy ≥ 99.99%
Production Capacity 80–150 kg/h
Dimensions 715 × 1350 × 1400 mm
Net / Gross Weight 260 kg / 280 kg

Integration and Support

Zonesun designs the ZS-SXM2 with installation flexibility in mind. Whether you operate a standalone sorting station or a fully integrated production line, the system’s modular controls and intuitive interface simplify commissioning and adjustment.

The machine is also backed by Zonesun’s global support structure, offering logistics solutions, technical documentation, and customer service to help streamline deployment and minimize downtime.

Conclusion

The Zonesun ZS-SXM2 Intelligent Color Sorting Machine combines high-precision optical technology with robust engineering to deliver dependable sorting performance that improves product quality, operational efficiency, and profitability. For rice processors seeking a scalable, intelligent solution, the ZS-SXM2 represents a strategic investment in quality and consistency.

ブログに戻る

コメントを残す

コメントは公開前に承認される必要があることにご注意ください。