ZONESUN ZS-512F RFID Bottom Real-Time Printing Labeling and Verification System

Overview

The ZONESUN ZS-512F is a fully automatic bottom labeling, real-time printing, RFID encoding, and verification system designed for manufacturers that require complete product identification and traceability in a single inline machine. Combining bottom label application, variable data printing (batch codes, expiry dates, serial numbers), RFID tag encoding, label verification, and automatic rejection of non-conforming units, the ZS-512F eliminates the need for multiple standalone stations. Operating at 20–26 pcs/min with ±1.5 mm labeling accuracy, it delivers stable, precise, and fully auditable labeling performance for pharmaceutical, cosmetic, and industrial production lines.

Technical Parameters

• Model: ZS-512F
• Labeling Accuracy: ±1.5 mm
• Labeling Speed: 20–26 pcs/min (varies by product & label size)
• Applicable Product Size: Diameter 56 mm, Height 145 mm (customizable)
• Applicable Label Size: Diameter 20–40 mm (customizable)
• Machine Dimensions: Approx. 1800 × 900 × 1500 mm (customizable)
• Voltage: 220V / 50Hz
• Air Pressure: 0.6–0.8 MPa
• Machine Weight: Approx. 200 kg

Key Features

• 5-in-1 Integrated System — Label, Print, Encode, Verify & Reject: Bottom labeling, real-time variable data printing, RFID tag encoding, label verification, and automatic rejection of non-conforming units are all performed inline — eliminating the need for separate printing, encoding, or inspection stations.
• Real-Time Variable Data Printing: Integrated print head applies batch numbers, expiry dates, serial numbers, barcodes, or QR codes directly onto the label during the labeling cycle — no pre-printed label inventory required.
• RFID Tag Encoding: Encodes RFID chips embedded in smart labels during the labeling pass, enabling contactless product identification, inventory tracking, and supply chain traceability without additional handling.
• Automatic Label Verification & Rejection: Integrated verification sensor reads and confirms each printed code and RFID data immediately after application — units with missing, unreadable, or mismatched data are automatically rejected before leaving the line.
• ±1.5 mm Bottom Labeling Accuracy: Precision positioning mechanism ensures consistent label placement on the bottom surface of round containers, maintaining alignment across the full production run.
• 20–26 pcs/min Continuous Output: Stable automated throughput supports integration into medium-speed pharmaceutical, cosmetic, or industrial packaging lines without creating a bottleneck.
• Customizable Product & Label Dimensions: Product diameter, height, and label size are all configurable to accommodate different container formats beyond the standard 56 mm / 145 mm specification.
• Compact All-in-One Footprint: Consolidating five functions into one machine reduces line length, installation complexity, and maintenance overhead compared to multi-machine configurations.

Applications

• Pharmaceutical Packaging & Serialization: Bottom labeling of medicine bottles, vials, and supplement containers with serialized batch codes, expiry dates, and RFID tags for GS1 compliance and anti-counterfeiting traceability.
• Cosmetics & Personal Care: Bottom label application on perfume bottles, skincare jars, and cosmetic containers with real-time lot coding for regulatory compliance and brand protection.
• Food & Beverage Traceability: Bottom labeling of jars, bottles, and cans with printed best-before dates and RFID encoding for retail supply chain visibility and recall management.
• Electronics & Component Tracking: RFID encoding and bottom labeling of electronic components, device packaging, or accessories for warehouse management and anti-counterfeiting programs.
• Logistics & Warehouse Management: Smart label application with RFID encoding on product packaging for automated inventory counting, receiving verification, and shipment tracking in distribution centers.
• Medical Device Traceability: UDI-compliant bottom labeling with serialized data printing and RFID encoding for medical device manufacturers requiring full unit-level traceability under MDR/FDA regulations.