Complete Automatic Filling and Packaging Lines

ZONESUN provides automatic production lines for filling, capping, sealing, labeling, coding and end-of-line packaging. Our solutions handle liquids, viscous products, powders and granules in bottles, jars, tubes, cans and pouches. Each line can be configured according to your product characteristics, container dimensions, closure type, labeling requirements and target output.

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  • Liquid Filling Lines

    Complete bottling solutions for water-like and free-flowing liquids, including filling, capping, labeling and coding.

  • Paste Filling Lines

    Packaging lines for creams, sauces, honey, gels, adhesives and other medium- to high-viscosity products.

  • Powder Filling Lines

    Automatic weighing, auger filling, capping and labeling solutions for powder products.

  • Bottle Packaging Lines

    Integrated lines covering bottle feeding, cleaning, filling, cap feeding, capping, labeling and collection.

  • Pouch Packaging Lines

    Automatic filling and sealing lines for premade bags, stand-up pouches and spout pouches.

  • Compact Monoblock Lines

    Space-saving filling, capping and labeling systems designed for laboratories and small-batch production.

From Container Feeding to Final Packaging

A complete production line can be configured with bottle unscramblers, rinsing machines, filling systems, cap feeders, capping machines, labelers, coding equipment, inspection systems, conveyors and end-of-line packaging equipment. Individual machines can be added or removed according to the required production process.

ZONESUN Automatic Production Lines

πŸš€ What You'll Learn

Choosing the right automatic production line means more than matching output speed β€” it's about integrating the right filling, capping, labeling, and sealing systems for your product, container, and factory layout. This guide walks you through ZONESUN's full automation solutions and how to select the best configuration for your business.

What Is a Full Automatic Production Line?

A full automatic production line integrates multiple packaging processes β€” filling, capping, labeling, coding, and conveying β€” into one synchronized, continuous workflow. Unlike standalone machines, a complete line eliminates manual handoffs between stations, reducing labor costs and ensuring consistent product quality at scale.

Higher Output

Up to 80 bottles/min depending on configuration

Lower Labor Cost

Automated controls replace manual operations

GMP Compliant

304/316L stainless steel, CE-certified components

Fully Customizable

Tailored to your product, container, and factory layout

Why Choose ZONESUN Automatic Packaging Solutions?

One-Stop Manufacturing Line Integration

We offer end-to-end automation: from bottle unscramblers, liquid filling machines, capping machines, and labeling systems to final product conveyors and packing stations β€” all engineered to work together seamlessly.

Custom-Made for Your Production Needs

Each line is fully customizable according to your product type (water, oil, juice, detergent, sauce, cosmetics), container size, and output requirements. Whether you're packaging small vials or large gallon containers, we design the right system for you.

Advanced PLC Control Systems

All ZONESUN lines use PLC-based touchscreen panels with real-time data monitoring and recipe memory, ensuring high accuracy, minimal downtime, and user-friendly operation across all production shifts.

Global Support & Fast Delivery

From design consultation to remote debugging and on-site technician support, we help factories in over 80 countries accelerate automation β€” whether you're in food, beverage, cosmetic, chemical, or pharmaceutical industries.

Popular Production Line Configurations

Production Line Type Typical Applications
Liquid Filling & Capping Line Oil, detergent, sanitizer, chemicals
Viscous Paste Filling Line Creams, sauces, honey, gels
Bottle Filling & Labeling Line Beverages, juice, perfumes
Powder & Granule Packaging Line Protein powder, spices, flour, sugar
Carton Packing & Coding Line Shrink wrapping, carton sealing, date coding

Performance & Technical Standards

ZONESUN automatic production lines are engineered to meet the demands of modern industrial manufacturing:

  • Filling Speed: Up to 80 bottles/min depending on configuration
  • Material Standard: 304/316L stainless steel contact parts
  • Compliance: GMP and CE certified
  • Control System: PLC with HMI touchscreen, recipe memory, and fault diagnostics
  • Line Types: Linear or rotary filling systems available
  • Voltage: 220V / 380V, 50–60 Hz (customizable for global markets)

Customization Options: Build Your Ideal Line

At ZONESUN, every production line is engineered to your exact specifications:

  • Filling Heads β€” Single, double, or multi-head configurations
  • Output Speed β€” Adjustable from 10–80 bottles per minute
  • Filling + Capping β€” Integrated liquid bottling lines
  • Filling + Sealing β€” VFFS systems for pouches or sachets
  • Full Automation β€” Connect bottle washers, cappers, conveyors, labelers, and coders into one complete line
  • Factory Layout β€” Linear or U-shaped configurations to fit your floor plan

Real-World Application Cases

Case 1: Edible Oil Bottling Line (1L PET, 40 BPM)

  • Challenge: High viscosity, anti-drip requirement, and label accuracy
  • Solution: Piston pump filler + servo capper + self-adhesive labeler
  • Machine: ZONESUN 4-head automatic filling & capping line with inline labeler

Result: Consistent fill volume, zero drip, and professional label placement at 40 BPM

Case 2: Cosmetic Cream Filling Line (50ml Jars, 30 BPM)

  • Challenge: Thick paste, small jar opening, inner liner insertion required
  • Solution: Piston filler + inner liner inserter + screw capper
  • Machine: ZONESUN automatic cosmetic production line with conveyor integration

Result: Fully automated cream jar packaging with minimal labor

Case 3: Detergent Bottling Line (500ml, 1,500 BPH)

  • Challenge: Foamy liquid, pump-head capping, and round-bottle labeling
  • Solution: Diaphragm pump filler + pump-head capper + wrap-around labeler
  • Machine: ZONESUN automatic detergent packaging line

Result: Stable foam-free filling with accurate label wrap at 1,500 BPH

Case 4: Protein Powder Sachet Line (30g, 60 bags/min)

  • Challenge: Fine powder, dust control, and high-speed sachet sealing
  • Solution: Auger filler + VFFS machine with dust-proof enclosure
  • Machine: ZONESUN automatic vertical powder packaging line

Result: Clean, accurate sachet filling with minimal powder waste

About ZONESUN

ZONESUN is a leading manufacturer of intelligent packaging equipment with over a decade of industry experience. We specialize in:

  • βœ” Customized automatic production lines for liquids, creams, powders, and granules
  • βœ” Complete turnkey packaging solutions from consultation to installation
  • βœ” Flexible OEM/ODM services for unique product and container requirements
  • βœ” Global delivery and after-sales support in 80+ countries

From small startups to large-scale factories, our machines are trusted by thousands of clients worldwide to improve efficiency, reduce costs, and ensure consistent product quality.

Frequently Asked Questions

Q1: How do I know which production line configuration suits my factory?

We recommend starting with your product type, container size, and required output speed. Contact our engineering team for a free consultation and custom line proposal.

Q2: Can ZONESUN integrate filling, capping, and labeling into one line?

Yes. We specialize in fully integrated lines that combine all packaging steps β€” filling, capping, labeling, coding, and conveying β€” into one synchronized system.

Q3: What industries do ZONESUN production lines serve?

Our lines are used in food & beverage, cosmetics, pharmaceuticals, chemicals, and industrial manufacturing across 80+ countries.

Q4: Are the machines GMP and CE certified?

Yes. All contact parts use SUS 304/316L stainless steel and our lines comply with GMP and CE standards for food, cosmetic, and pharmaceutical applications.

Q5: Can you provide remote installation and technical support?

Yes. We offer remote video installation guidance, operator training, and ongoing technical support. On-site service is also available upon request.

Q6: What is the lead time for a custom production line?

Standard configurations ship within 15–30 days. Fully custom lines typically require 30–60 days depending on complexity. Contact us for an accurate timeline.

πŸ”§ Start Building Your Custom Production Line Today

Whether you're scaling up operations or replacing manual labor, our expert engineering team is ready to design a solution that fits your product, budget, and goals.

πŸ‘‰ Browse Full Automatic Lines Now