KEY FEATURES

• Fully Automated Process: Integrates cap feeding, foil cutting, wad inserting, quality checking, and discharge in one continuous line — minimizing manual intervention and labor costs.
• PLC Control with Touchscreen HMI: Color display touchscreen for intuitive operation, real-time monitoring, and easy parameter adjustment.
• Pneumatic Punching Mechanism: Precision pneumatic puncher ensures clean, consistent foil cutting and accurate wad placement every cycle.
• 12-Station Star Wheel Design: High-throughput rotary indexing system supports up to 120 caps/min with stable, repeatable performance.
• Smart Wad Detection: Integrated sensing system automatically detects and rejects caps missing wads, ensuring 100% quality output.
• Automatic Foil Feeding & Waste Collection: Self-contained foil supply and waste collection keeps the production area clean and reduces downtime.
• Customizable Cap Compatibility: Cap feeder with conveyor and elevator is adaptable to most standard cap types and sizes.
• Robust Industrial Build: Heavy-duty frame at 1100 kg supports continuous high-volume production in demanding factory environments.

ADVANTAGES

• High Efficiency: Up to 120 caps/min throughput dramatically increases packaging line output compared to semi-automatic or manual wad insertion.
• Consistent Sealing Quality: Automated wad placement eliminates human error, ensuring every cap is properly sealed for leak-proof packaging.
• Reduced Waste: Precise foil cutting minimizes material waste; automatic waste collection keeps operations tidy and cost-effective.
• Easy Integration: Designed to integrate seamlessly into existing capping and filling lines as a standalone module or part of a complete turnkey system.
• Low Maintenance: Modular design and accessible components simplify routine maintenance and reduce downtime.
• Custom-Engineered Solutions: Each machine is tailored to your specific cap dimensions, foil material, and production requirements — ensuring optimal performance for your product.