ZONESUN ZS-FAL180X20 Automatic Shampoo & Lotion Viscous Liquid Filling Production Line

Description

The ZONESUN ZS-FAL180X20 is an integrated automatic production line designed for shower gel shampoo, conditioner, lotion, detergent, and hand wash. It combines tracking filling, rubber-wheel capping, and double-side labeling into one continuous system. Equipped with servo-driven filling nozzles that follow bottle movement, a stable four-wheel capping structure with a bottle-holding unit, and a high-precision double-side labeling machine, this line delivers high speed, accuracy, and excellent packaging quality. With modular components including a vibratory bowl, bottle guiding device, and bottle sorting/pushing mechanism, it ensures smooth bottle flow from infeed to outfeed, making it ideal for medium to large-scale automated production.

ZS‑VTGF2

• Machine Model: ZS‑VTGF2
• Power Supply: 380 V, 50 Hz, 3‑phase
• Filling Pump: Gear pump
• Filling Range: 100–3000 ml
• Bottle Size: Height 80–180 mm; Width 15–120 mm
• Working Speed: About 20–80 bottles/min (2 heads)
• Filling Accuracy: About ±0.5%
• Air Pressure: About 0.5–0.8 MPa
• Machine Size (L×W×H): About 2900 × 1400 × 1980 mm
• Machine Weight: About 390 kg

ZS‑XG440RS 

• Machine Model: ZS‑XG440RS
• Voltage: AC 110/220 V, 50–60 Hz
• Machine Power: About 2 kW
• Suitable Cap Diameter: 30–80 mm (customizable)
• Working Pressure: 0.5–0.7 MPa
• Working Speed: About 20–60 bottles/min
• Machine Size (L×W×H): About 2000 × 900 × 1600 mm
• Machine Weight: About 250 kg

ZS‑TB600T

• Machine Model: ZS‑TB600T
• Power Supply: AC 220 V, 50/60 Hz, 1500 W
• Labeling Capacity: 60–350 pcs/min (depends on bottle size)
• Labeling Material Thickness: 20–120 mm
• Labeling Material Height: 30–350 mm
• Label Size (L×H): 25–300 mm × 15–200 mm
• Flat Bottle Compatibility: Three‑side
• Roll Inner Diameter: Φ76 mm
• Roll Outer Diameter: Φ350 mm
• Machine Size (L×W×H): About 1270 × 1110 × 1680 mm
• Packing Size: About 2200 × 1360 × 1850 mm
• Gross Weight: About 510 kg

Tracking Filling System

Allows the filling nozzle to track the bottle for continuous, accurate high-speed filling, with customizable multi-nozzle options for different capacities.

Diaphragm Pump Supply System

Equipped with diaphragm pump, it can supply filling material in time , saves labor to pour filling material into hopper.

Rubber-Wheel Capping System

Uses four rubber wheels to grip and tighten caps smoothly, with a Bottle Holding Unit ensuring precise bottle positioning for stable, efficient capping across various cap types.

Vibratory Bowl

Sorts, orients, and feeds caps in a continuous, orderly flow to ensure stable, accurate cap supply for the capping system.

Labeling Structure

Presses and smooths the left and right sides of the label using brushes and a flexible soft board, ensuring firm adhesion, improved edge wrapping, and higher overall labeling quality.

Bottle Guiding Device

Aligns and stabilizes bottles as they enter the labeling area, preventing tipping or misalignment and ensuring smooth, high-quality label application.

Bottle Sorting & Pushing Mechanism

Uses a cylinder-driven pusher to align bottles during infeed and push finished bottles to the collection platform during outfeed, ensuring smooth flow without congestion or tipping.