ZONESUN ZS-EM2 300L Industrial Emulsifier Mixing Tank for Cream and Paste Products

Description

The ZONESUN ZS-EM2 is a 300L industrial emulsifying mixing tank engineered for efficient mixing, stirring, and emulsifying of liquid and paste materials. It features an anchor impeller with wall and bottom scrapers, a 5.5 kW high-speed top emulsifier at 2,880 RPM, and dual independent discharge rotor pumps for thorough blending, stable product uniformity, and fast material transfer.

Built from SUS316 stainless steel (3 mm plate thickness) with a top flip-open lid and bottom dished head structure, the ZS-EM2 meets hygiene and corrosion-resistance requirements across food, cosmetics, daily chemical, and pharmaceutical industries. A stainless steel access platform (1500×2000 mm) and circulating cooling system ensure safe, stable, long-duration production operation.

Parameter

• Model: ZS-EM2
• Voltage: 380V
• Main Machine: 300L Single-layer Mixing Emulsifying Tank
• Structure: Top flip-open lid, bottom dished head
• Mixing Motor: 2.2 kW
• Aggregator Type: Anchor-type impeller with wall and bottom scrapers
• Mixing Speed: 0–80 RPM (Variable)
• Top Emulsifier: 5.5 kW, 2,880 RPM
• Material & Thickness: Stainless steel SUS316, 3 mm plate thickness
• Platform Material: Stainless steel SUS201
• Platform Dimensions: 1500 × 2000 mm

PLC Control Panel

Equipped with an independent control panel to manage mixing, emulsification, and pumping operations for easy operation and stable production.

Mixing Motor

Drives the mixing shaft and blades to evenly blend materials, preventing separation and ensuring consistent mixing results.

Mixing Emulsifying Tank

Serves as the main processing vessel for material storage and treatment. Made of stainless steel for corrosion resistance, hygiene, and reliable production.

Double Discharge Rotor Pump

Equipped with a dual discharge rotor pump to ensure stable and efficient transfer of high-viscosity materials with smooth discharge performance.

Stainless Steel Access Ladder

Providing safe and convenient access to the operation platform for easy inspection, operation, and maintenance of the equipment.

Circulating Cooling System

Providing stable temperature control through circulating cooling to prevent overheating, while protecting seals by avoiding dry running, reverse rotation, and waterless operation.

Key Features

✅ High-Speed Top Emulsifier: 5.5 kW emulsifier at 2,880 RPM delivers intense shear force for fine emulsification of creams, lotions, and paste products, achieving stable, uniform particle distribution.

✅ Anchor Impeller with Wall & Bottom Scrapers: Continuously scrapes tank walls and bottom to prevent material buildup, ensure complete mixing, and eliminate dead zones throughout the 300L vessel.

✅ Dual Independent Discharge Rotor Pumps: Two independently controlled rotor pumps enable fast, smooth transfer of high-viscosity materials, with valve and switch control for precise tank emptying.

✅ SUS316 Stainless Steel Construction: 3 mm SUS316 stainless steel tank provides superior corrosion resistance, hygiene compliance, and durability for food, cosmetic, and pharmaceutical production.

✅ Variable Speed Mixing (0–80 RPM): Adjustable mixing speed accommodates a wide range of material viscosities and process requirements, from gentle blending to intensive homogenization.

✅ Circulating Cooling System: Integrated cooling circuit maintains stable process temperatures, prevents overheating, and protects mechanical seals from dry running and thermal damage.

✅ Independent PLC Control Panel: Centralized control of mixing, emulsification, and pumping operations simplifies operator workflow and enables consistent, repeatable batch production.

✅ Stainless Steel Access Platform: 1500×2000 mm SUS201 platform with access ladder provides safe, ergonomic operator access for inspection, sampling, and maintenance during production.

✅ Top Flip-Open Lid Design: Easy-access flip lid facilitates material loading, cleaning, and inspection without dismantling the tank, reducing downtime between production batches.

Applications

• Cosmetic & Skincare Manufacturing: Emulsifying and mixing of face creams, body lotions, serums, hair conditioners, and other oil-in-water or water-in-oil emulsion cosmetic products.
• Food Processing & Condiments: Mixing and homogenizing of sauces, dressings, mayonnaise, jam, chocolate paste, and other food emulsions requiring uniform texture and stable consistency.
• Pharmaceutical & Nutraceutical Production: Blending of ointments, topical creams, gel formulations, and liquid pharmaceutical preparations requiring GMP-compatible stainless steel processing vessels.
• Daily Chemical & Detergent Manufacturing: Mixing of liquid detergents, fabric softeners, cleaning agents, and personal care formulations requiring high-shear emulsification and stable viscosity.
• Paint & Coating Formulation: Homogenizing of water-based paints, pigment dispersions, and coating formulations requiring thorough blending and consistent particle size distribution.
• Adhesive & Sealant Production: Mixing of adhesive compounds, sealant pastes, and specialty chemical formulations requiring high-viscosity material handling and precise temperature control.
• Contract & Toll Manufacturing: Flexible 300L batch capacity supports contract manufacturers handling multiple formulations, viscosities, and product types on a single emulsifying platform.