ZONESUN
ZONESUN ZS-MD200 Bottling Vision Inspection System | 50–200 BPM | Cap, Liquid Level & Label Detection
ZONESUN ZS-MD200 Bottling Vision Inspection System | 50–200 BPM | Cap, Liquid Level & Label Detection
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Description
The ZONESUN ZS-MD200 is a bottling vision inspection system designed for cap, liquid level, and label verification. Running at 50–200 bottles per minute, it integrates industrial high-resolution CCD/CMOS cameras (2–20 megapixels) and advanced vision algorithms to provide non-contact, real-time quality monitoring.
With multi-dimensional inspection functions, it ensures filling accuracy, sealing integrity, and label correctness, while automatically rejecting defective products. Suitable for pharmaceutical, beverage, and daily chemical production lines, it replaces manual inspection to eliminate fatigue errors and guarantee product safety.
Technical Specifications
- Model: ZS-MD200
- Voltage: 220V
- Operating Power: 1.5–3.5kW
- Detection Speed: 50–200 bottles/min (depending on product size & precision)
- Detection Accuracy: Minimum defect recognition: 0.1–0.5mm
- Camera Configuration: Industrial high-resolution CCD/CMOS cameras (2–20 megapixels)
- Lighting System: High-intensity LED flash (ring, backlight, or bar combinations)
- Applicable Range: Vials, ampoules, PET/glass beverage bottles (2ml–250ml)
- Protection Rating: IP65 or higher (wash-down & humid environments)
- Compliance: GMP & FDA 21 CFR Part 11 compliant with data tracking functions
REAL-TIME IMAGING
Captures clear, high-resolution CCD/CMOS images of bottles at ultra-high speeds, enabling accurate real-time inspection of cap position and liquid level.
LIQUID LEVEL INSPECTION
Uses advanced vision algorithms to monitor liquid levels in real time, automatically rejecting overfilled, underfilled, or empty bottles to ensure filling accuracy.
CAP & SEAL INTEGRITY
Uses vision inspection to detect missing caps, crooked placement, broken tamper-evident bands, or loose seals, preventing contamination and leakage.
RECOGNITION
Automatically detects missing, misaligned, or wrinkled labels, and uses OCR to verify production dates, batch codes, and QR codes, ensuring accurate product identification.
Why Choose the ZS-MD200?
- ✅ 3-in-1 Inspection: Cap sealing, liquid level, and label verification in one integrated system
- ✅ 50–200 BPM: High-speed non-contact inspection for efficient production line integration
- ✅ 0.1–0.5mm Defect Detection: Industrial CCD/CMOS cameras (2–20 MP) for precise, reliable quality control
- ✅ Automatic Rejection: Defective products automatically removed without stopping the production line
- ✅ Advanced LED Lighting: Ring, backlight, and bar light combinations for optimal image clarity
- ✅ IP65 Protection: Wash-down and humid environment rated for food and pharmaceutical production
- ✅ GMP & FDA 21 CFR Part 11: Compliant with pharmaceutical regulatory requirements and data tracking
- ✅ Replaces Manual Inspection: Eliminates human fatigue errors for consistent, 24/7 quality assurance
- ✅ Wide Bottle Compatibility: Vials, ampoules, PET and glass bottles from 2ml to 250ml
Ideal Applications
- Pharmaceutical: Injectable vials, oral liquid bottles, ampoules, medicine caps and label verification
- Beverage: Water, juice, dairy, energy drink PET and glass bottle inspection
- Daily Chemical: Shampoo, body wash, detergent, disinfectant bottle quality control
- Cosmetics: Serum, toner, lotion bottle cap and fill level verification
- Chemical & Industrial: Industrial liquid containers requiring automated quality inspection
