ZONESUN ZS-PB01 Perfume Bottle Cartoning Machine with Detection & Reject System

Overview

The ZONESUN ZS-PB01 is a fully automatic perfume bottle cartoning machine designed to load filled and sealed perfume bottles into packaging cartons as a key station on an automated perfume packaging production line. The machine automatically arranges both boxes and bottles, uses a multi-axis gripper to precisely place each bottle into its carton, and integrates a chip detection and automatic reject system to eliminate defective units before they reach downstream processes. Operating at 12–15 pcs/min with stable, high-precision performance, the ZS-PB01 significantly reduces manual labor requirements and improves overall packaging line efficiency.

Technical Parameters

• Model: ZS-PB01
• Voltage: 220V
• Power: 1.3 kW
• Working Speed: 12–15 pcs/min
• Machine Weight: 96.92 kg
• Machine Dimensions: 600 × 600 × 1750 mm

Key Features

• Multi-Axis Gripper for Precise Bottle Placement: The multi-axis robotic gripper picks each perfume bottle and places it accurately into the carton opening, maintaining consistent positioning across every cycle — preventing bottle damage, misalignment, and carton jams that occur with manual loading.
• Integrated Chip Detection & Automatic Reject System: Built-in detection sensors identify defective, missing, or incorrectly positioned bottles before cartoning is completed. Non-conforming units are automatically rejected from the line, preventing defective products from reaching downstream sealing or labeling stations.
• Automatic Box & Bottle Arrangement: The machine automatically feeds, orients, and positions both cartons and bottles for the loading cycle — eliminating manual pre-arrangement and enabling continuous unattended operation.
• 12–15 pcs/min Stable Throughput: Consistent automated speed replaces variable manual cartoning rates, enabling predictable line output planning and reducing bottlenecks between filling/capping and final packaging stations.
• Low Power Consumption — 1.3 kW: Efficient servo and pneumatic drive system delivers full cartoning functionality at just 1.3 kW, keeping energy costs low during extended production shifts.
• Compact Vertical Footprint (600 × 600 × 1750 mm): Small floor footprint and upright design allow the ZS-PB01 to integrate into tight packaging line layouts without requiring significant floor space reallocation.
• Production Line Integration Ready: Designed as a dedicated station within automated perfume packaging lines, the ZS-PB01 connects directly upstream from carton sealing and labeling machines to form a complete end-to-end automated packaging workflow.
• Labor Cost Reduction: Replacing manual bottle-to-carton loading with automated cartoning reduces headcount requirements at the packaging station, lowering per-unit labor cost and eliminating ergonomic injury risk from repetitive manual handling.

Applications

• Perfume & Fragrance Packaging Lines: Primary application — automated cartoning of filled, capped, and labeled perfume bottles into individual retail cartons as part of a complete automated fragrance packaging production line.
• Luxury Cosmetic Bottle Cartoning: Loading of serum, foundation, and premium skincare bottles into presentation cartons for luxury cosmetic brands requiring precise, damage-free bottle placement.
• Essential Oil & Aromatherapy Products: Cartoning of glass essential oil bottles and roller ball applicators into retail boxes for aromatherapy and wellness product brands.
• Pharmaceutical Bottle Packaging: Automated loading of medicine bottles, supplement jars, and oral liquid containers into individual cartons for pharmaceutical and nutraceutical packaging lines requiring chip detection and reject capability.
• Personal Care & Skincare: Cartoning of lotion, toner, and treatment bottles into folding cartons for personal care brands with medium-speed automated packaging requirements.
• Contract Packaging & CMOs: Multi-SKU bottle cartoning for contract packaging operations handling diverse fragrance, cosmetic, or pharmaceutical bottle formats requiring consistent quality and automatic defect rejection.