ZONESUN ZS-UVB1 Automatic Rotary Bottle Jar Air Rinsing and UV Sterilization Machine

Description

The ZONESUN ZS-UVB1 is an automatic rotary bottle air rinsing and UV sterilization machine designed to prepare empty containers before product filling. Bottles, jars, and cans are transported through a rotary handling system where sterile compressed air dislodges internal dust and particles, followed by 7-lamp UV sterilization (30–60 seconds, adjustable) to reduce microbial contamination before containers enter the filling stage.

Operating at up to 45 containers/min with variable speed control, the ZS-UVB1 handles containers from Φ76–150 mm diameter and 80–200 mm height, including round and square formats. Built from SUS304 stainless steel, it operates as a standalone unit or integrates inline with filling, sealing, and packaging equipment for continuous hygienic production lines.

Parameter

• Model: ZS-UVB1
• Container Sizes: Φ76–150 mm diameter, 80–200 mm height (Slight speed reduction for square containers with diagonal ≤150 mm)
• Production Rate: ≤45 cans/min, variable speed
• Sterilization System: 7 × 25W internal UV lamps (Note: UV cannot penetrate cover; do not open during operation)
• Sterilization Time: 30–60 sec, adjustable (40 sec ≈ 30 cans/min efficiency)
• Motor Power: Vacuum/blow: 0.5 kW; Conveyor: 0.37 kW; Turntable: 0.18 kW; UV lamps: 7×25W; Total: 1.1 kW
• Power Supply: 3-phase 380V, 50–60 Hz
• Conveyor Dimensions: 2.5 m length × 0.9 m height × 190 mm width
• Machine Size (L×W×H): 2400 × 1300 × 2200 mm
• Packing Size (L×W×H): 2600 × 1450 × 2400 mm
• Weight: 350 kg

Sterile Air Blowing System

Using clean compressed air to remove dust and particles inside bottles, ensuring a hygienic interior and improving filling cleanliness.

UV Sterilization Chamber

Using UV lamps to sterilize the inside of bottles, effectively reducing microbial contamination and ensuring hygienic packaging conditions.

Rotary Bottle Handling System

Using a rotary handling system to smoothly invert and transport bottles, ensuring uniform air blowing and UV sterilization with customized grooves for different container sizes.

SUS304 Stainless Steel Construction

Using 304 stainless steel construction to ensure durability, easy maintenance, and hygienic operation in clean production environments.

Electric Control Box

Equipped with an integrated electrical control system to manage UV sterilization, air blowing, and bottle handling operations, ensuring smooth and automated production.

Key Features

✅ Dual-Stage Air Rinse + UV Sterilization: Combines sterile compressed air dust removal and 7-lamp UV sterilization in one continuous pass, delivering thoroughly cleaned and sterilized containers ready for filling.

✅ 7 × 25W Internal UV Lamps: Enclosed UV chamber with 7 lamps provides comprehensive internal sterilization with 30–60 second adjustable exposure time, effectively reducing microbial contamination.

✅ Rotary Inversion Handling: Rotary system smoothly inverts containers for uniform air blowing and UV exposure, with customized grooves supporting different container diameters and heights.

✅ High-Speed Variable Output: Achieves up to 45 containers/min with variable speed control, adapting throughput to match upstream and downstream line speeds.

✅ Wide Container Compatibility: Handles round and square containers from Φ76–150 mm diameter and 80–200 mm height, covering milk powder cans, food jars, and other packaging formats.

✅ SUS304 Hygienic Construction: Full stainless steel build ensures corrosion resistance, easy cleaning, and compliance with food and pharmaceutical hygiene standards.

✅ Standalone or Inline Integration: Operates independently or connects directly with filling, sealing, and packaging equipment for fully automated hygienic production lines.

✅ Enclosed UV Safety Design: Sealed UV chamber prevents UV exposure to operators during operation, with safety interlock to avoid accidental opening.

✅ Low Power Consumption: Total 1.1 kW power draw delivers energy-efficient container preparation for continuous multi-shift production operations.

Applications

• Milk Powder & Infant Formula Cans: Air rinsing and UV sterilization of metal and composite cans before filling with milk powder, infant formula, and nutritional supplements requiring strict hygiene standards.
• Food Jar & Container Preparation: Pre-filling sterilization of glass and plastic jars for honey, jam, sauce, condiments, and other food products requiring clean, particle-free containers.
• Pharmaceutical & Nutraceutical Packaging: Hygienic container preparation for tablet, capsule, powder, and liquid pharmaceutical products requiring microbial reduction before filling.
• Cosmetic & Personal Care Containers: Sterilization of cream jars, lotion bottles, and serum containers before filling in cosmetic manufacturing lines requiring contamination-free packaging.
• Beverage & Liquid Food Bottles: Pre-filling air rinsing and UV treatment of PET, glass, and HDPE bottles for juice, water, dairy, and other liquid food products.
• Chemical & Industrial Containers: Dust removal and sterilization of containers for chemical, agricultural, and industrial liquid products requiring clean, particle-free packaging.
• Contract & Multi-Format Packaging Lines: Adjustable container size range and variable speed support contract manufacturers handling multiple container formats on a single sterilization platform.