ZONESUN ZS-BIB210 Aseptic Bag-in-Box Filler with Steam Barrier and Vacuum System

Description

The ZONESUN ZS-BIB210 is a fully automatic aseptic Bag-in-Box (BIB) filling machine designed for liquid products requiring hygienic, contamination-free packaging. With a capacity of up to 210 bags/hour, it integrates aseptic sterilization, filling, bag cutting, and conveying into one automated system. A 90–100°C steam barrier and positive-pressure environment continuously protect the filling zone, with automatic shutdown if temperature drops below threshold to guarantee microbe-free aseptic safety.

Suitable for 2–25 L BIB bags (manually adjustable), the ZS-BIB210 is available in Standard Type and Aseptic Type configurations. It handles juices, dairy products, sauces, pastes, and other homogeneous liquid food products at a supply flow rate of 0–5 T/h. The machine operates standalone or integrates with upstream processing and downstream boxing equipment for a complete liquid food packaging line.

Parameter

• Model: ZS-BIB210
• Applicable Packaging: 2–25 L Bag-in-Box (BIB) bags (manually adjustable)
• Packaging Standard: 1 carton contains 25 bags
• Filling Capacity: 210 bags/hour (based on 10 L/bag at 3 T/hour flow rate)
• Filling Accuracy: 10 L ±0.8%
• Power Supply: 380 VAC / 50 Hz / 3 kW
• Compressed Air: 0.6–0.8 MPa, 30 NL/min, Ø12 mm hose connection
• Steam Consumption: 50 kg/h
• Material Supply: Flow rate 0–5 T/h; pressure 0.2–0.4 MPa; homogeneous liquid, air bubble content <0.1%; Ø50.4 mm sanitary clamp connection
• Machine Dimensions (L×W×H): 4100 × 1200 × 2500 mm

Smart Control & Data Logging

Manages the entire aseptic filling process via an advanced HMI and PLC system, tracking production data and running self-diagnostics for maximum safety and efficiency.

High-Temperature & Positive Pressure Barrier

Maintains a 90–100°C steam barrier and positive pressure in the chamber, instantly halting operations if temperatures drop to guarantee 100% microbe-free aseptic safety.

Filling Head & Vacuum System

Automatically starts filling after confirming proper cap removal, while the vacuum system removes condensate and contaminants to reduce contamination risks.

Bag Cutter

Automatically cuts and separates the filled BIB bags for easy handling and subsequent packaging.

Smart Bag Conveying System

Transfers empty aseptic bags smoothly into the chamber and automatically delivers finished, capped packages to the next stage, ensuring seamless automated workflow.

Wide Spout & Bag Compatibility

Adapts to various lids through different opening devices and handles 1–30 L composite bags easily, maximizing packaging versatility for flexible production.

Key Features

✅ 90–100°C Steam Barrier Aseptic Protection: Continuous high-temperature steam barrier and positive-pressure chamber maintain microbe-free filling conditions, with automatic shutdown if temperature drops below threshold.

✅ Vacuum-Assisted Hygienic Filling: Vacuum system removes condensate and contaminants from the filling zone before and during filling, reducing contamination risks and ensuring product purity in every bag.

✅ High-Speed Output — 210 Bags/Hour: Achieves up to 210 bags/hour (based on 10 L/bag) with ±0.8% filling accuracy, delivering consistent, precise fill weights for high-volume liquid food production.

✅ Standard & Aseptic Type Options: Available in Standard Type and Aseptic Type configurations to match different product hygiene requirements and production environment specifications.

✅ Wide BIB Bag Compatibility (2–25 L): Manually adjustable bag size settings accommodate 2–25 L BIB bags and various spout/lid formats, supporting multiple product SKUs on a single machine.

✅ Integrated Bag Cutting & Conveying: Automatic bag cutter separates filled bags, while the smart conveying system handles empty bag infeed and finished package discharge in one continuous automated workflow.

✅ HMI + PLC Smart Control with Data Logging: Advanced touchscreen HMI and PLC system manages all filling parameters, logs production data, and runs self-diagnostics for maximum operational safety and traceability.

✅ Cap Removal Confirmation Before Filling: Filling head automatically confirms proper cap removal before initiating the fill cycle, preventing incomplete fills and product contamination.

✅ Standalone or Line Integration: Operates independently or connects with upstream liquid processing and downstream boxing/palletizing equipment for a complete automated liquid food packaging line.

Applications

• Juice & Fruit Beverage: Aseptic BIB filling of apple juice, orange juice, grape juice, tropical fruit blends, and other fruit beverages for foodservice, retail, and export markets.
• Dairy & Plant-Based Milk: Hygienic filling of UHT milk, cream, plant-based milk alternatives, and dairy-based beverages into BIB bags for foodservice and industrial dairy applications.
• Sauce & Condiment Packaging: Aseptic filling of tomato sauce, ketchup, mayonnaise, salad dressing, and other liquid condiments into BIB bags for restaurant, catering, and food manufacturing supply.
• Paste & Puree Products: Filling of fruit purees, vegetable pastes, tomato paste, and concentrated food pastes into BIB bags for food processing and ingredient supply chains.
• Wine & Alcoholic Beverages: BIB filling of wine, cider, and other alcoholic beverages for bag-in-box retail packaging and foodservice dispensing applications.
• Industrial Liquid Food Ingredients: Aseptic packaging of liquid food ingredients, flavor concentrates, and food-grade chemical additives in BIB format for industrial food manufacturing.
• Contract & Private Label Liquid Packaging: Flexible 2–25 L bag size range and adjustable spout compatibility support contract fillers handling multiple liquid product types and BIB formats on one line.