Zonesun
ZONESUN ZS-FAL180EX Explosion-Proof Bottling Line for Chemicals Liquids and Creams
ZONESUN ZS-FAL180EX Explosion-Proof Bottling Line for Chemicals Liquids and Creams
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ZONESUN ZS-FAL180EX: Advanced Chemical Liquid Filling Machine for Safe and Efficient Packaging
The ZONESUN Explosion-Proof Packaging Line is a complete solution for bottling flammable liquids and creams, including alcohol, kerosene, and lotion. This integrated system consists of a bottle unscrambler, explosion-proof filling machine, capping unit, labeling modules, and bottle sorter. It supports direct volume-based filling—no time configuration needed—and is compatible with a wide range of bottle and cap styles. Suitable for industries requiring strict safety and high output such as pharmaceuticals, cosmetics, and chemicals, this line delivers consistent performance, operator protection, and production efficiency.
ZS-SP800 / ZS-SP1000 Bottle Unscrambler Machine:
| Parameter | ZS-SP800 | ZS-SP1000 |
|---|---|---|
| Turntable Diameter | 800mm | 1000mm |
| Suitable Bottle Diameter | 20–100mm | 20–100mm |
| Suitable Bottle Height | 30–120mm | 30–120mm |
| Working Speed | Approx. 40–60 bottles/min (varies by bottle size) | |
| Motor Power | 2000W | 2000W |
| Power Supply | 220V / 50–60Hz | 220V / 50–60Hz |
| Net Weight | Approx. 109.5kg | Approx. 135kg |
| Gross Weight | Approx. 155kg | Approx. 180kg |
| Package Size | Approx. 1150×1000×1320mm | Approx. 1350×1315×1235mm |
Machine Model ZS-VTFM1 Filling Machine
Machine Power 3KW
Filling Range 100–1000mL (customizable)
Working Speed 20–40 bottles/min (based on 500mL containers)
Filling Accuracy ±1%
Air Pressure 0.8MPa
Conveyor Size 1140mm × 100mm
Filling Nozzle Diameter OD 8mm
Package Size 2140 × 2110 × 1250mm (machine) + 950 × 630 × 1200mm (electric control box)
Package Weight Approx. 550kg ± 100kg (machine + electric control box)
Machine Model ZS-VTCM1 Explosion-Proof Capping Machine
Machine Power 2KW
Suitable Bottle Height Customizable
Suitable Bottle Caps ≤ 40mm diameter
Air Pressure 0.6MPa
Working Speed 20–40 bottles/min
Conveyor Size 1140mm × 100mm (L × W)
Package Size Approx. 2110 × 770 × 1700mm
| Specification | ZS-TB963A | ZS-TB963B |
|---|---|---|
| Machine Model | ZS-TB963A | ZS-TB963B |
| Power Supply | 110V / 220V, 50–60Hz | 110V / 220V, 50–60Hz |
| Working Speed | 30–120 pcs/min (based on product & label size) | 30–120 pcs/min (based on product & label size) |
| Labeling Accuracy | ±1mm | ±1mm |
| Suitable Object Dimensions | 20–250mm (L) × 30–90mm (M) × 60–280mm (H) | 20–250mm (L) × 30–90mm (M) × 60–280mm (H) |
| Suitable Label Size | 20–300mm (L) × 20–170mm (W) | 20–300mm (L) × 20–170mm (W) |
| Label Roll OD | ≤300mm | ≤300mm |
| Label Roll ID | φ76mm | φ76mm |
| Machine Dimensions | Approx. 3020 × 1560 × 1570mm (L × W × H) | Approx. 3020 × 1560 × 1570mm (L × W × H) |
| Machine Weight | Approx. 500kg | Approx. 500kg |
| Round Bottle Labeling | Single side | Single side & double side |
| Square Bottle Labeling | Double side | Double side |
Bottle Type Square / Round Bottles Bottle Sorting Machine
Conveying Speed 0–20 rpm (adjustable)
Voltage 200V, 50Hz (110V customizable)
Power Supply 200W
Turntable Diameter 800mm
Machine Dimensions Approx. 1000 × 1000 × 900mm
Package Size Approx. 1050 × 1000 × 1130mm
Net/Gross Weight Approx. 129kg / 131.5kg
DETAIL
Designed with touch screen control panel,the parameter can be adjusted easily.The protective casing can be leak-proof, ensure the safety operation.It is made of high quality material,make it will not be damaged easily during shipping.
The filling nozzle is made of high quality materials, each nozzle can be controlled separately.It is designed with antidipping device,ensure the filling accuracy.Black rotary knob can adjusted according to bottle mouth and clamp bottles,make the bottle is not easy to fall down during filling.
DETAIL
Equipped with high quality electric eye,the machine will receive a signal from the electric eye when the bottle pass by.This ensure the filling accuracy.
Four rubber wheels will rotate and tighten bottle caps,this kind of capping method is suitable for multiple kinds of caps like spray bottle caps,dropper bottle caps.The working height of this machine can be adjusted according to bottle height.
DETAIL
The conveyor belt is made of high quality material, make sure bottle can be transported smoothly, reduce production error and improve working speed.
The positioning labeling methos is suitable for single side and double side.This widen the application range and improve labeling accuracy.
Explosion-Proof Design for Enhanced Safety
The ZONESUN ZS-FAL180EX chemical liquid filling machine is engineered with an explosion-proof design that guarantees the highest safety standards when handling volatile chemical liquids and creams. This feature is crucial in industrial environments where flammable materials pose significant risks. Its robust construction minimizes the risk of sparks or ignition, providing a secure packaging process. Operators can rely on this machine to maintain a safe working environment while ensuring consistent performance even under hazardous conditions.
High Precision Filling for Diverse Chemical Liquids and Creams
Engineered to handle a wide range of chemical liquids and creams, the ZONESUN ZS-FAL180EX offers precise and consistent filling with minimal waste. Its advanced filling mechanism ensures accurate volume control, adapting easily to different viscosities and container sizes. This versatility makes it ideal for chemical manufacturing plants requiring reliable packaging solutions. The machine reduces product loss and improves overall operational efficiency, making it a valuable asset for chemical liquid filling operations.
Efficient and User-Friendly Production Line Integration
This chemical liquid filling machine integrates seamlessly into existing bottling lines, enhancing production speed and efficiency. The ZONESUN ZS-FAL180EX features an intuitive control panel for easy operation and quick adjustments, reducing downtime during changeovers. Its automatic functions support high-volume bottling without sacrificing product quality or safety. For businesses looking to upgrade or expand, this machine offers a scalable and dependable solution to meet growing demands in the chemical packaging industry.
