ZONESUN ZS-FAL180F3 Rotary Filling Machine Monoblock Equipment

This innovative system seamlessly combines a filling and capping machine with a bottle handling unit, streamlining your production process. The bottle handling unit utilizes a step-wise elevator structure to efficiently transport bottles. Vacuum suction cups gently grip each bottle and deliver it to the filling and capping machine. An integrated bottle orientation detection system ensures proper alignment before filling. The filling and capping machine employs a cam-driven starwheel for precise positioning at each station. Individual fixtures securely hold each bottle during the filling process. A three-stage peristaltic pump ensures accurate and rapid filling. Caps are delivered via a vibratory feeder and secured onto bottle openings using a vacuum suction head. The capping station utilizes a servo motor-driven three-jaw chuck for precise and secure capping. Finished products are then ejected through a base platform.

OPERATION

Equipment production speed, fault display, completed workload, etc. are directly displayed on the operation panel. Equipment working parameter settings are completed directly on the operation panel. The operator can observe the operation of the equipment and conveniently detect the equipment at any time.

FILLING & CAPPING

The fixing mold ensures that the bottles or containers are properly aligned during the filling and capping process. This alignment is crucial for accurate filling and sealing of the containers.

MECHANICAL ARM

A mechanical arm is used to assist in loading. This component can rotate the bottle 90 degrees from horizontal to put it into the turntable mold of the filling machine. Adjust the robotic arm to accommodate bottles of different sizes.

FILLING

Filling work is controlled by servo motor, filling volume can be easily setting through control panel. Peristaltic pumps also can provide precise control over the flow rate and dosage volume. This accuracy is crucial for filling containers with consistent amounts of liquid, ensuring product quality and reducing waste.

CAPPING

This machine is designed with cam mechanisms which can typically exhibit high stability and reliability. This machine is designed for the screw-on caps bottles, it is suitable for essential oil, energy drinks etc.

BOTTLE SORTING STRUCTURE

Designed for plastic bottles, this bottle unscramblers can often accommodate a wide range of bottle shapes, sizes, and materials, making them suitable for various packaging requirements. They can also be easily integrated into existing production lines, allowing for full automation and improved workflow efficiency.