ZONESUN
ZONESUN ZS-FAL180X15 Automatic Tea / Granule Packaging Production Line
ZONESUN ZS-FAL180X15 Automatic Tea / Granule Packaging Production Line
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DESCRIPTION
The ZONESUN ZS-FAL180X15 is a fully automatic tea and granule packaging production line engineered for high-precision weighing, filling, and multi-cap capping in one continuous process. Featuring a 4-lane vibratory weighing system, precision dosing, integrated brushing, conveying, cap feeding, capping, and bottle accumulation, this line delivers end-to-end automated packaging at speeds of 20–24 bottles per minute.
Designed for tea, herbs, granules, and dry powder applications, the ZS-FAL180X15 combines ±0.2–2g filling accuracy with multi-cap compatibility — supporting droppers, spray pumps, and pump heads — making it the ideal turnkey solution for manufacturers seeking reliable, high-efficiency bottle packaging.
Technical Specifications
ZS‑KLCZ02 — Vibratory Weighing & Filling Unit
| Voltage | 110V / 220V, 50/60 Hz |
| Hopper Capacity | 20 L |
| Number of Lanes | 4 |
| Weigh Bucket | 4 × 500 ml |
| Filling Range | 10–120 g |
| Filling Accuracy | ±0.2–2 g |
| Product Memory | 10 presets |
| Production Speed | 20–24 bottles/min |
| Machine Dimensions (L×W×H) | 2,180 × 884 × 2,038 mm |
| Packing Size (L×W×H) | 212 × 97 × 231 cm |
| Gross Weight | 407 kg |
ZS‑XG16V — Multi-Cap Capping Unit
| Working Voltage | AC 220V / 110V, 50–60 Hz |
| Applicable Bottle Height | 30–300 mm |
| Applicable Cap Diameter | 18–70 mm |
| Applicable Bottle Diameter | 20–160 mm |
| Working Speed | 20–60 bottles/min |
| Working Pressure | 0.4–0.6 MPa |
| Machine Dimensions (L×W×H) | ~1,930 × 740 × 1,600 mm |
| Machine Weight | ~150 kg |
| Package Size (L×W×H) | ~2,000 × 820 × 1,760 mm |
VIBRATORY WEIGHING
Boosts throughput with four simultaneous weighing lanes. Each lane uses a 500ml bucket for accurate measurement, covering a versatile range of products and package sizes.
FILLING FUNNEL
Ensures smooth product flow into bottles with vibration, preventing clogging and enabling accurate filling. Vacuum ports allow external system connection for cleaner, efficient operation.
BRUSH SYSTEM
After filling, a pneumatic cylinder extends the brush to sweep across the bottle mouth, removing residual product or debris and ensuring a clean rim for sealing.
CONVEYOR SYSTEM
Connects two machines to form a continuous production line, ensuring smooth transfer of bottles and stable workflow throughout the process.
FEEDING & PRESSING
Locks bottles into gear slots for precise alignment, ensuring the cap is accurately placed onto the bottle mouth and pressed into position, preparing for capping.
CAPPING UNIT
Uses four rubber wheels to tighten caps, suitable for droppers, sprays, and pump heads, ensuring reliable high-speed capping.
COLLECTION TURNTABLE
Organizes filled and capped bottles, preventing blockages and allowing bottles to accumulate in one place for orderly downstream handling.
Key Features
- 4-lane vibratory weighing — simultaneous multi-lane dosing for 20–24 bottles/min throughput
- High filling accuracy — ±0.2–2g precision across 10–120g range with 10-preset memory
- Multi-cap compatibility — supports dropper caps, spray pumps, and pump heads on one machine
- Integrated brushing & conveying — automated bottle transport between filling and capping stations
- Wide bottle compatibility — handles bottles 30–300mm tall, 20–160mm diameter
- Wide cap range — accommodates cap diameters from 18–70mm
- 20L hopper capacity — large feed volume for uninterrupted continuous production
- Turnkey production line — filling, capping, and accumulation fully integrated in one system
Suitable Applications
🔧 Need custom filling range, cap types, or full production line integration?
Contact ZONESUN for OEM/ODM customization, technical specifications, and bulk pricing. Our engineering team is ready to tailor the ZS-FAL180X15 to your exact production requirements.
