ZONESUN ZS-LP300 Automatic Bottle Sorting and Feeding Machine

Description

The ZONESUN ZS-LP300 is an automatic bottle unscrambler with integrated inverting system designed to sort, orient, and feed bottles upright into downstream packaging lines. Combining a large-capacity hopper, inclined elevator conveyor, unscrambling disc, and precise height adjustment, it ensures a continuous, stable bottle supply without manual intervention.

Fully customizable for different bottle types and sizes, the ZS-LP300 integrates seamlessly with filling, capping, and labeling machines across food, beverage, cosmetic, and chemical production lines. Its PLC touchscreen control enables easy parameter setting, speed adjustment, and real-time status monitoring for efficient, operator-friendly operation.

Parameter

• Machine Model: ZS-LP300
• Production Speed: Customized (based on bottle type)
• Air Pressure: Required
• Air Consumption: 2.5 m³/hour
• Applicable Bottle Type: Subject to customer-provided bottle specifications
• Main Machine Power: 1.5 kW (220V, 50Hz)
• Main Machine Size (L×W×H): 2000 × 1200 × 1300 mm
• Equipment Weight: 390 kg

PLC Touchscreen Control

Allows users to set operating parameters, monitor machine status, and adjust production speed through an intuitive touchscreen interface.

Bottle Inverting Mechanism

Automatically flipping bottles into the required orientation and positioning them upright for smooth transfer to the next processing station.

Bottle Unscrambling Disc

Arranges randomly oriented bottles into an orderly sequence and separates them one by one for downstream processing.

Bottle Hopper

Stores a large quantity of bulk bottles and continuously supplies them to the unscrambling system, reducing manual loading frequency.

Inclined Elevator Conveyor

Automatically lifts bottles from the hopper to the unscrambling section, ensuring continuous and stable feeding.

Height Adjustment Knob

Providing precise height adjustment with a visible scale, ensuring smooth bottle transfer and easy adaptation to different bottle sizes.

Key Features

✅ Integrated Unscrambling & Inverting: Combines hopper storage, elevator lifting, disc unscrambling, and bottle inverting in one continuous system, delivering upright, oriented bottles ready for downstream processing.

✅ Continuous Stable Bottle Supply: Large-capacity hopper and inclined elevator conveyor maintain uninterrupted bottle flow to the unscrambling disc, minimizing production stoppages from manual loading.

✅ Automatic Bottle Orientation: Inverting mechanism automatically detects and flips inverted bottles into the correct upright position, eliminating manual sorting and reducing line errors.

✅ Orderly Single-File Output: Unscrambling disc separates randomly loaded bottles into a precise single-file sequence, ensuring consistent, jam-free infeed to filling, capping, or labeling machines.

✅ PLC Touchscreen Control: Intuitive HMI enables easy parameter setting, production speed adjustment, and real-time machine status monitoring without specialist training.

✅ Precision Height Adjustment: Scaled height adjustment knob allows quick, accurate adaptation to different bottle heights, reducing changeover time when switching between bottle formats.

✅ Fully Customizable for Bottle Types: Machine configuration, disc tooling, and inverting mechanism are customized to the customer’s specific bottle shape, size, and material for optimal performance.

✅ Seamless Line Integration: Designed to connect directly with filling, capping, and labeling machines, serving as the infeed module for complete automated packaging lines.

✅ Energy-Efficient Operation: 1.5 kW main machine power delivers low operating costs for continuous multi-shift production in food, beverage, cosmetic, and chemical facilities.

Applications

• Food & Beverage Packaging Lines: Automatic bottle sorting and upright feeding for juice, water, sauce, condiment, and edible oil filling and capping lines.
• Cosmetic & Personal Care Production: Orienting and feeding of shampoo, lotion, cream, and serum bottles into filling and labeling machines for cosmetic manufacturing lines.
• Pharmaceutical & Nutraceutical Packaging: Precise bottle unscrambling and infeed for tablet, capsule, liquid medicine, and supplement bottle filling and capping operations.
• Chemical & Household Products: Sorting and feeding of detergent, cleaning agent, and industrial chemical bottles for high-speed filling and sealing lines.
• Dairy & Liquid Food Packaging: Continuous bottle supply for milk, yogurt, juice, and other liquid food filling lines requiring stable, high-speed bottle infeed.
• Pet Care & Veterinary Products: Bottle unscrambling and orientation for pet shampoo, supplement, and veterinary liquid product filling and packaging lines.
• Contract & Multi-Product Packaging: Customizable bottle tooling supports contract manufacturers handling multiple bottle formats and sizes on a single unscrambler platform.