ZONESUN
ZONESUN ZS-MD120 Automatic Inline Bottle Visual Inspection System | Auto Reject for Bottle Cap & Label Defects
ZONESUN ZS-MD120 Automatic Inline Bottle Visual Inspection System | Auto Reject for Bottle Cap & Label Defects
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Description
The ZONESUN ZS-MD120 is a high-efficiency automatic inline Bottle visual inspection system designed for PET bottles and aluminum cans. Running at up to 12,000 bottles per hour, it integrates a rejection module and multiple high-resolution cameras to provide 360° full-view inspection — ensuring bottles, caps, fill levels, and coding are defect-free before products leave the line.
With ultra-fast changeover, compact modular design, and intelligent HMI with real-time alerts, the ZS-MD120 delivers reliable, efficient, and space-saving quality control for modern beverage production lines.
Technical Specifications
VISUAL INSPECTION
Uses multiple high-resolution cameras for 360-degree inspection of caps, liquid levels, and codes, ensuring only defect-free products continue on the line.
ULTRA-FAST CHANGEOVER
Allows quick manual adjustment to switch bottle or can sizes within minutes, reducing downtime and keeping production efficient.
COMPACT & SPACE-SAVING
With a modular, compact structure, the system occupies minimal floor space and integrates easily into existing high-speed production lines without major layout changes.
REAL-TIME ALERTING
The intuitive touch-screen HMI displays real-time status and defect statistics, triggering instant alarms and automatic rejection of non-compliant items upon detection.
Key Features
360° Full-View Camera Inspection
Multiple high-resolution cameras provide complete 360° coverage of every bottle or can — detecting defects in the body, cap, label, fill level, and coding simultaneously. No blind spots, no missed defects.
Integrated Auto-Rejection Module
Defective bottles or cans are automatically rejected from the production line in real time — without stopping the line or requiring manual intervention. Ensures only compliant products proceed to packaging.
Intelligent HMI with Real-Time Alerts
The intelligent HMI touchscreen displays live inspection data, defect statistics, and production metrics. Real-time alerts notify operators of recurring defect patterns — enabling proactive quality management and rapid response.
Ultra-Fast Changeover & Compact Modular Design
Designed for modern high-speed lines, the ZS-MD120 features tool-free format changeover and a compact modular footprint — minimizing downtime between SKUs and fitting easily into existing production line layouts.
SUS304 Stainless Steel Construction
All structural components are built from SUS304 stainless steel — ensuring durability, corrosion resistance, and compliance with food-grade and beverage industry hygiene standards.
Suitable Applications
🔧 Need custom inspection parameters, camera configuration, or line integration?
Contact ZONESUN for OEM/ODM customization, technical specifications, and bulk pricing. Our engineering team is ready to tailor the ZS-MD120 to your exact quality control requirements.
