ZONESUN ZS-MD120 Automatic Inline Bottle Visual Inspection System | Auto Reject for Bottle Cap & Label Defects

Description

The ZONESUN ZS-MD120 is a high-efficiency automatic inline visual inspection system designed for PET bottles and aluminum cans. Running at up to 12,000 bottles per hour, it integrates a rejection module and multiple high-resolution cameras to provide 360° full-view inspection — ensuring bottles, caps, fill levels, and coding are defect-free before products leave the line.

With ultra-fast changeover, compact modular design, and intelligent HMI with real-time alerts, the ZS-MD120 delivers reliable, efficient, and space-saving quality control for modern beverage production lines.

Technical Specifications

Key Features

360° Full-View Camera Inspection

Multiple high-resolution cameras provide complete 360° coverage of every bottle or can — detecting defects in the body, cap, label, fill level, and coding simultaneously. No blind spots, no missed defects.

Integrated Auto-Rejection Module

Defective bottles or cans are automatically rejected from the production line in real time — without stopping the line or requiring manual intervention. Ensures only compliant products proceed to packaging.

Intelligent HMI with Real-Time Alerts

The intelligent HMI touchscreen displays live inspection data, defect statistics, and production metrics. Real-time alerts notify operators of recurring defect patterns — enabling proactive quality management and rapid response.

Ultra-Fast Changeover & Compact Modular Design

Designed for modern high-speed lines, the ZS-MD120 features tool-free format changeover and a compact modular footprint — minimizing downtime between SKUs and fitting easily into existing production line layouts.

SUS304 Stainless Steel Construction

All structural components are built from SUS304 stainless steel — ensuring durability, corrosion resistance, and compliance with food-grade and beverage industry hygiene standards.

Suitable Applications