ZONESUN ZS-TB120M Automatic Flat Surface Labeling Machine for Boxes & Pouches Top Labeling Equipment

Description

The ZONESUN ZS-TB120M is a high-speed automatic flat surface labeling machine with motorized height adjustment, designed for precise top-surface labeling on boxes, pouches, cardboard, books, folders, and other flat products. Achieving 40–120 pcs/min with ±1 mm accuracy, it delivers consistent, bubble-free label application across a wide range of product sizes and thicknesses.

Featuring a PLC + 7-inch color touchscreen with recipe storage, high-precision photoelectric detection, and motorized height changeover via touchscreen, the ZS-TB120M minimizes downtime between product runs. It is ideal for food, pharmaceutical, cosmetic, electronics, and e-commerce packaging lines requiring reliable, high-throughput flat surface labeling.

Parameter

• Model: ZS-TB120M
• Product Size Range: Length: 25–300 mm; Width: 25–280 mm
• Label Thickness Range: 1–150 mm
• Label Size: Length: 25–250 mm; Width: 25–120 mm
• Labeling Speed: 40–120 pcs/min (Subject to label and product size)
• Labeling Accuracy: ±1 mm
• Control System: PLC + 7-inch color Chinese-English touch screen
• Total Power: 1.2 kW (AC 220V / 50Hz)
• Weight: Approx. 200 kg
• Machine Size (L×W×H): 1400 × 700 × 1500 mm

PLC Touchscreen Control

Enabling easy parameter adjustment, one-touch product changeovers, and real-time machine monitoring through the PLC touch screen control system.

Motorized Height Adjustment System

Motorized height adjustment via touchscreen enables quick changeover for different product thicknesses, reducing downtime and ensuring batch-to-batch consistency.

Versatile Flat Surface Application

Specifically designed for flat surfaces, it is widely applicable for top-surface labeling on boxes, caps, pouches, cardboard, and various flat-shaped containers.

High-Precision Photoelectric Detection

Equipped with a high-precision photoelectric sensor for automatic product and label detection, ensuring accurate, bubble-free labeling with no missed labels.

Key Features

✅ High-Speed Flat Surface Labeling: Achieves 40–120 pcs/min for continuous, high-throughput top-surface label application on boxes, pouches, cardboard, and other flat products.

✅ ±1 mm Labeling Accuracy: High-precision label placement ensures consistent, professional-finish labeling across every product, eliminating misalignment and rework.

✅ Motorized Height Adjustment: Touchscreen-controlled motorized height changeover adapts to different product thicknesses (1–150 mm) quickly and accurately, minimizing changeover downtime.

✅ PLC + 7-Inch Color Touchscreen: Bilingual (Chinese-English) HMI with recipe storage enables one-touch product changeovers, parameter recall, and real-time production monitoring.

✅ High-Precision Photoelectric Detection: Automatic product and label detection sensors ensure no missed labels, no double labels, and bubble-free application on every cycle.

✅ Wide Product & Label Compatibility: Handles products from 25–300 mm (L) × 25–280 mm (W) and labels from 25–250 mm (L) × 25–120 mm (W), covering a broad range of packaging formats.

✅ Recipe Storage for Fast Changeover: Stores multiple product recipes for instant recall, enabling rapid switching between SKUs without manual re-parameterization.

✅ Energy-Efficient Operation: 1.2 kW power consumption delivers low operating costs for continuous multi-shift labeling in food, pharmaceutical, cosmetic, and e-commerce facilities.

✅ Compact Footprint: 1400×700×1500 mm machine size fits standard production floor layouts without requiring dedicated large-format equipment space.

Applications

• Food & Beverage Packaging: Top-surface labeling of food boxes, snack pouches, condiment cartons, and beverage multipacks for retail and foodservice distribution.
• Pharmaceutical & Health Products: Precise flat-surface labeling of medicine boxes, supplement cartons, and medical device packaging requiring regulatory-compliant label placement.
• Cosmetic & Personal Care: Top labeling of cosmetic boxes, skincare cartons, and beauty product packaging for retail shelf presentation and brand compliance.
• Electronics & Component Packaging: Labeling of electronic component boxes, PCB packaging, and device cartons requiring accurate barcode and serial number label placement.
• E-commerce & Logistics: High-speed top-surface labeling of shipping boxes, mailer pouches, and fulfillment cartons for order processing and traceability in e-commerce operations.
• Stationery & Publishing: Labeling of books, folders, notebooks, and stationery products requiring flat-surface label application for retail pricing, barcoding, or branding.
• Contract & Multi-SKU Packaging: Recipe storage and fast motorized changeover support contract packagers handling multiple product sizes and label formats on a single machine.