ZONESUN ZS-TBRH200 High-Speed Small Round Bottle Labeling Machine for 10-30mm Containers

Description

The ZONESUN ZS-TBRH200 is an automatic vertical-to-horizontal labeling machine designed for ampoules, vials, and other small-diameter round bottles (10–30 mm). It automatically guides upright containers into a horizontal position via a reclining mechanism for stable, high-speed labeling at up to 300 labels/min with ±0.5 mm accuracy. A multi-roller guiding system applies labels bubble-free and wrinkle-free onto rolling containers.

Featuring touchscreen control, photoelectric detection (label output pauses when no bottle is detected), and handwheel adjustment for quick changeover between bottle diameters and label positions, the ZS-TBRH200 is suited for pharmaceutical, cosmetic, food, and chemical packaging lines. It operates standalone or integrates with filling, capping, and other packaging equipment for a complete automated line.

Parameter

• Model: ZS-TBRH200
• Power Supply: AC 220V, 50/60Hz, Single Phase
• Power Consumption: 2.4 kW
• Labeling Speed: 300 labels/min
• Labeling Accuracy: ±0.5 mm (excluding errors from product and label)
• Applicable Container Size: Length: 20–95 mm; Diameter: 10–30 mm
• Applicable Label Size: Height: 20–95 mm; Length: 25–90 mm
• Maximum Label Roll Size: Outer Diameter: 420 mm; Core Inner Diameter: 76 mm
• Printer Air Pressure: 5 kgf/cm²
• Printing Speed: 350 times/min

Control Panel

Centralized touchscreen control makes operating parameters and production adjustments easier to manage during daily operation and product changeovers.

Reclining Mechanism

The guide and separating mechanism smoothly changes upright slender bottles into a horizontal conveying position before labeling, helping maintain stable bottle orientation through the labeling process.

Horizontal Labeling Head

Dispenses and applies labels precisely onto horizontal rolling products via a multi-roller guiding system, eliminating bubbles to ensure wrinkle-free packaging results.

Adjustment Mechanism

Handwheel adjustment allows the labeling assembly to be fine-tuned for compatible bottle diameters and labeling positions, simplifying changeovers between products.

Wide Infeed Buffer Table

The wide flat-belt infeed area provides bottle loading and accumulation space, helping maintain smooth and continuous feeding into the labeling section.

Smart Photoelectric Detection

Photoelectric sensors coordinate bottle detection and label dispensing. Label output pauses when no bottle is detected, helping reduce unnecessary label consumption.

Key Features

✅ Vertical-to-Horizontal Reclining Mechanism: Automatically converts upright slender bottles into a stable horizontal position before labeling, enabling consistent, jam-free label application on small-diameter round containers.

✅ High-Speed Labeling — 300 Labels/Min: Achieves up to 300 labels/min with ±0.5 mm accuracy, delivering high-throughput, precise labeling for pharmaceutical, cosmetic, and food vial production lines.

✅ Multi-Roller Bubble-Free Label Application: Horizontal labeling head with multi-roller guiding system applies labels smoothly onto rolling containers, eliminating bubbles and wrinkles for professional-finish labeling.

✅ Smart Photoelectric Detection: Sensors automatically detect bottle presence and pause label dispensing when no bottle is present, reducing label waste and preventing mislabeling.

✅ Handwheel Quick Changeover: Tool-free handwheel adjustment of labeling assembly position and bottle diameter settings enables fast, simple product changeovers without specialist setup.

✅ Wide Infeed Buffer Table: Flat-belt infeed accumulation area provides continuous bottle supply to the labeling section, preventing feed gaps and maintaining stable high-speed production flow.

✅ Touchscreen Centralized Control: Intuitive touchscreen HMI manages all labeling parameters, speed settings, and production monitoring from a single interface for easy daily operation.

✅ Wide Container & Label Compatibility: Handles containers from 10–30 mm diameter and 20–95 mm length, with labels from 25–90 mm length and 20–95 mm height, covering a broad range of vial and ampoule formats.

✅ Standalone or Line Integration: Operates independently or connects with filling, capping, and other packaging equipment for a complete automated small-bottle packaging line.

Applications

• Pharmaceutical Ampoule & Vial Labeling: High-speed labeling of glass and plastic ampoules, injection vials, and pharmaceutical powder vials for drug identification, dosage, and regulatory compliance labeling.
• Cosmetic Serum & Essence Vials: Precise labeling of cosmetic serum ampoules, essence vials, and small-diameter beauty product containers for premium cosmetic brand packaging.
• Nutritional & Health Supplement Vials: Labeling of small-dose nutritional supplement vials, herbal extract ampoules, and health drink shot bottles for nutraceutical and wellness brands.
• Food & Beverage Small Bottles: Labeling of small-diameter food flavoring bottles, condiment vials, and beverage shot containers for food manufacturing and retail packaging.
• Chemical & Reagent Vials: Accurate labeling of laboratory reagent vials, chemical sample containers, and diagnostic test tubes requiring precise label placement for identification and traceability.
• Veterinary & Agricultural Product Vials: Labeling of veterinary injection vials, agricultural chemical ampoules, and small-dose animal health product containers.
• Contract & Multi-SKU Labeling Lines: Handwheel changeover and wide container size range support contract packagers handling multiple vial formats and label sizes on a single high-speed labeling machine.