ZONESUN ZS-AFY1 Automatic Vial Filling & Stoppering Machine | Peristaltic Pump | 12,000 BPH

Description

The ZONESUN ZS-AFY1 is an automatic vial filling and stoppering machine designed for small to medium volume pharmaceutical and biotech packaging production. It combines bottle unscrambling, peristaltic pump liquid filling, stopper sorting and inserting, stopper pressing, and vial collection into one compact unit.

Bottles are precisely transported via a star wheel mechanism, ensuring accurate positioning throughout the process. With a working capacity of 12,000 BPH and ±1–2% filling accuracy, it is ideal for use with vial crimping machines for a complete pharmaceutical production line.

Technical Specifications

• Model: ZS-AFY1
• Voltage: 110V / 220V, 50Hz, 4kW
• Filling Pump: Peristaltic Pump
• Filling Range: 2ml (customizable)
• Filling Accuracy: ±1–2%
• Working Capacity: 12,000 BPH
• Suitable Bottle Size: Customizable
• Suitable Cap Size: Customizable
• Machine Size (L×W×H): Approx. 3,060 × 1,380 × 1,480mm
• Package Size (L×W×H): Approx. 2,390 × 1,420 × 1,620mm
• Package Weight: Approx. 1,147kg

Control Panel

User-friendly interface for intuitive operation, parameter adjustment, and real-time monitoring.

Peristaltic Pump

Ensures high precision and clean dosing, ideal for material changeover and avoiding cross-contamination.

Vibrating Bowl

Provides stable and low-noise feeding of rubber stoppers, improving working environment and accuracy.

Inserting & Pressing

Equipped with precise alignment and pressing units. Stopper pressing depth is fully adjustable for different vial and stopper specifications.

Star Wheel Transporting

Bottles are conveyed smoothly and accurately via star wheel for synchronized processing across all stations.

Collecting Tray

Finished vials are automatically collected at the discharge area or directed to a crimping unit for further processing.

Why Choose the ZS-AFY1?

• ✅ 5-in-1 Compact System: Bottle unscrambling + filling + stopper sorting + inserting + pressing + collection in one unit
• ✅ 12,000 BPH Capacity: High-speed output for small to medium pharmaceutical production
• ✅ Peristaltic Pump: High-precision, clean dosing with easy material changeover and no cross-contamination
• ✅ Star Wheel Transport: Smooth, synchronized bottle positioning across all processing stations
• ✅ Vibrating Bowl Stopper Feeder: Stable, low-noise rubber stopper feeding for consistent accuracy
• ✅ Adjustable Pressing Depth: Fully adjustable stopper pressing for different vial and stopper specs
• ✅ Crimping Machine Compatible: Designed to pair with vial crimping machines for a complete production line
• ✅ Worldwide Voltage: 110V / 220V, 50Hz compatible

Ideal Applications

• 💊 Pharmaceutical: Injectable vials, lyophilized powder vials, oral liquid vials, vaccine vials
• 🧬 Biotech: Biological reagent vials, diagnostic kit vials, cell culture media
• 🧪 Laboratory: Research sample vials, chemical reagent vials, laboratory standard solutions
• 🧴 Cosmetics: Ampoule serums, concentrated essence vials, beauty treatment vials

About ZONESUN

ZONESUN is a leading manufacturer of packaging machinery serving global industries. Every machine is built to strict quality standards, backed by professional technical support and after-sales service. Order with confidence — we’re here to support your production success.