ZONESUN ZS-FAL180F4 Rotary Syrup Thick Paste Sauce Filling & Labeling Production Line

Description

The ZONESUN ZS-FAL180F4 is a fully automatic rotary syrup and thick paste sauce filling, capping, and labeling production line — a complete turnkey packaging solution for viscous liquid products. With a production capacity of 1,800 bottles per hour (30 BPM), it integrates a bottle unscrambler, servo piston filling & capping machine, labeling machine, and bottle collector into one seamless automated workflow.

The customized filling and capping machine adopts a cam divider and mechanical transmission structure, ensuring high-speed, stable, and consistent operation. Ideal for food, beverage, and pharmaceutical industries requiring efficient packaging of syrups, thick sauces, pastes, and other viscous liquids.

System Components & Specifications

1. Filling & Capping Machine (ZS-AFC34)

• Model: ZS-AFC34
• Voltage: 110V / 220V, 50–60Hz
• Power: Approx. 4.2 kW
• Filling Pump: Double-head servo piston filling
• Filling Capacity: 200–300 ml (based on syrup)
• Filling Accuracy: Approx. ±2%
• Production Efficiency: 30 BPM (based on filling volume and material)
• Working Air Pressure: 0.6–0.8 MPa
• Bottle Size: Customizable
• Cap Size: Customizable
• Machine Size (L×W×H): Approx. 2,300 × 1,500 × 1,700 mm
• Machine Weight: Approx. 800 kg

2. Labeling Machine (ZS-TB822)

• Model: ZS-TB822
• Voltage: 110V / 220V, 50–60Hz
• Power: 570 W
• Labeling Accuracy: ±1 mm
• Labeling Speed: 25–45 bottles/min
• Applicable Product Size: Φ15–120 mm, H: 25–300 mm
• Label Size: 20–290 mm (W) × 20–160 mm (H)
• Label Roll Inner Diameter: Φ76 mm
• Label Roll Outer Diameter: Φ300 mm
• Machine Size (L×W×H): Approx. 2,150 × 1,100 × 1,440 mm
• Machine Weight: Approx. 222 kg

CONTROL PANEL Touch screen interfaces allow for easy customization of controls and settings, making it simple to adjust parameters for different products and production requirements. This flexibility enhances the versatility of the filling and capping machine.FILLING NOZZLES Equipped with pneumatic anti-dripping filling nozzles, these are designed to prevent dripping of product after filling. This is particularly important for liquids with high viscosity or foaming characteristics, as dripping can lead to product waste, messy production environments, and potential contamination of packaging.

CAP SCREWING STRUCTURE Using air nozzle to pass allows for rapid movement of the caps, improves working efficiency. Servo motor control the capping work, this machine has higher capping accuracy.

STARWHEEL Starwheels provide precise alignment and positioning of containers and caps as they move through the filling and capping process. This ensures that each container is correctly oriented and secured before filling or capping, minimizing the risk of misalignment or errors.LABELING Designed for round bottle labeling, this labeler machine is suitable for single side, double sides and wrap-around labeling. This kind of labeling method can ensure there is no bubbles under stickers.

Why Choose the ZS-FAL180F4?

• ✅ Complete Turnkey Line: Bottle unscrambler + servo piston filler/capper + labeler + bottle collector in one system
• ✅ High Throughput: 1,800 BPH / 30 BPM for efficient medium to large-scale production
• ✅ Servo Piston Filling: Double-head servo piston pump for precise, consistent viscous liquid dispensing
• ✅ Cam Divider Mechanism: Ensures high-speed, stable, and reliable rotary operation
• ✅ Precise Labeling: ±1mm accuracy at 25–45 bottles/min for professional product presentation
• ✅ Fully Customizable: Bottle size, cap size, and filling volume tailored to your product
• ✅ Worldwide Voltage: 110V / 220V, 50–60Hz compatible

Ideal Applications

• 🍯 Food & Condiments: Syrup, honey, jam, ketchup, chili sauce, salad dressing, oyster sauce
• 🧼 Daily Chemical: Shampoo, body wash, laundry detergent, disinfectant
• 🧴 Cosmetics: Lotion, cream, facial cleanser, toner
• 💊 Pharmaceutical: Oral syrup, medical liquid, cough syrup, health supplements
• 🍶 Beverage: Juice concentrate, flavored syrups, functional drink bases

About ZONESUN

ZONESUN is a leading manufacturer of packaging machinery serving global industries. Every machine is built to strict quality standards, backed by professional technical support and after-sales service. Order with confidence — we’re here to support your production success.