ZONESUN ZS-FAL180V10 Automatic Syrup Bottle Filling Line Servo Piston Pump Rinsing Filling Capping & Labeling | 40–70 BPM | SUS304

Description

The ZONESUN ZS-FAL180V10 is a fully automatic syrup bottle filling line designed for high-efficiency packaging of liquid syrup products in bottles with different cap types. This complete production line integrates bottle unscrambling, negative ion air rinsing, servo piston pump filling, screw capping, press capping, and bottle collection into one seamless system.

Equipped with anti-drip nozzles and a servo piston pump for ±1% filling accuracy, all product-contact parts are made of food-grade SUS304 stainless steel. The vibratory cap feeding system and dual capping solutions (screw caps and press caps) provide a stable, hygienic, and flexible packaging solution for pharmaceutical, food, and beverage industries. Optional labeling and induction sealing modules are available for a fully integrated line.

Technical Specifications

ZS-NIC4 — Negative Ion Bottle Rinsing Machine

• Voltage: 110/220 V, 50–60 Hz
• Power: 2.7 kW
• Working Speed: 40–70 Bottles/min (depending on bottle size)
• Suitable Bottle Size: Customizable
• Air Pressure: 0.6–0.8 MPa
• Air Consumption: 6–8 m³/h
• Air Suction Capacity: 30 m³/h
• Machine Size (L×W×H): Approx. 2,000 × 800 × 1,900 mm
• Package Size (L×W×H): Approx. 1,900 × 1,020 × 2,100 mm
• Package Weight: Approx. 320 kg

ZS-YT4T-4PXD — Servo Piston Pump Filling Machine

• Voltage & Power: 110/220 V, 50–60 Hz, 2 kW
• Filling Range: 10–180 ml / 30–500 ml / 100–1,000 ml / >1,000 ml (Customizable)
• Working Speed: 30–50 BPM
• Hopper Size: 90 L (<1,000 ml filling range)
• Filling Pump: Servo Piston Pump
• Air Pressure: 0.6–0.8 MPa
• Filling Accuracy: ±1%
• Filling Nozzles: 4 (Customizable)
• Machine Size (L×W×H): Approx. 2,000 × 1,050 × 1,900 mm
• Packaging Size (L×W×H): Approx. 2,070 × 960 × 2,010 mm (100–1,000 ml)

ZS-NIC4

• Voltage: 110/220 V 50-60 Hz
• Power: 2.7 kW
• Working Speed: 40-70 Bottles/min (Depending On Bottle Size)
• Suitable Bottle Size: Can Be Customized
• Air Pressure: 0.6-0.8 MPa
• Air Consumption: 6-8 m³/h
• Air suction Capacity: 30 m³/h
• Machine Size: About 2000 × 800 × 1900 mm (L × W × H)
• Package Size: About 1900 × 1020 × 2100 mm (L × W × H)
• Package Weight: About 320 kg

ZS-YT4T-4PXD

• Voltage & Power: 110/220 V, 50-60 HZ, 2 KW
• Filling Range: 10-180 ml / 30-500 ml / 100-1000 ml / > 1000 ml (Customizable)
• Working Speed: 30-50 BPM
• Hopper Size: 90 L (< 1000 ml Filling Range)
• Filling Pump: Servo Piston Pump
• Air Pressure: 0.6-0.8 MPa
• Filling Accuracy: ±1%
• Filling Nozzle: 4 (Can Be Customized)
• Machine Size: About 2000 × 1050 × 1900 mm
• Packaging Size: About 2070 × 960 × 2010 mm (100-1000 ml)
• Packaging Weight: About 392 kg (100-1000 ml)

ZS-XG16PD

• Working Voltage: AC 110/220 V, 50-60 HZ
• Bottle Height: 50-300 mm
• Cap Diameter: 18-70 mm
• Suitable Cap Type: Screw-on Caps
• Bottle Diameter: 20-160 mm
• Working Speed: 10-25 Bottles/Minute (Based on Cap Size)
• Working Pressure: 0.4-0.6 MPa
• Machine Size: About 2500 × 1050 × 2000 mm
• Package Size: About 2050 × 820 × 1790 mm + About 1900 × 770 × 1780 mm
• Package Weight: About 315 + 250 kg

ZS-XG12U

• Voltage: 110/220 V, 50-60 HZ
• Power: 2 KW
• Working Speed: About 20-50 pcs/min
• Suitable Cap Diameter: 15-50 mm (Can be customized)
• Suitable Bottle Height: 30-300 mm (Can be customized)
• Suitable Bottle Diameter: 20-100 mm (Can be customized)
• Air Pressure: 0.6-0.8 MPa
• Machine Size: About 2000 × 850 × 1600 mm (L × W × H)
• Package Size: About 2070 × 910 × 1810 mm (L × W × H)
• Package Weight: About 242.5 kg

CONTROL PANEL

Utilizes a swing-arm mounting touch screen panel to deliver a highly convenient, flexible, and intuitive control interface for real-time machine operation.

AIR RINSING NOZZLES

Utilizes negative ion air rinsing nozzles to effectively remove internal dust from bottles in real time, with nozzle quantity customizable to meet output needs.

FILLING NOZZLES

Using anti-dripping filling nozzles to achieve precise filling, quantity of filling nozzles is customizable.

VIBRATORY BOWL

Automatically sorts and feeds caps in real time for continuous downstream packaging operations, with the bowl structure fully customized according to specific cap sizes.

CAP TIGHTENING

Suits screw-on caps to execute reliable tightening in real time, featuring an adjustable working height based on bottle dimensions.

CAP PRESSING

Features a synchronized clamp conveyor belt to securely prevent bottles from falling down, making it perfectly suitable for pressing-type caps.

BOTTLE SORTING

Feeds and collects bottles in time via a motorized rotary turntable to ensure a smooth, continuous, and efficient packaging workflow.

Key Features

• Complete Integrated Line: Unscrambling → Rinsing → Filling → Capping → Collection in one system
• High Precision Servo Piston Pump: ±1% filling accuracy for consistent dosing
• Negative Ion Air Rinsing: Eliminates dust and static inside bottles before filling
• Dual Capping Solutions: Supports both screw caps and press caps
• Food-Grade SUS304 Stainless Steel: All product-contact parts meet hygienic standards
• Anti-Drip Nozzles: Prevents product waste and keeps the line clean
• Vibratory Cap Feeding System: Automatic cap sorting and feeding for uninterrupted production
• Expandable: Optional labeling and induction sealing modules available

Applications

Ideal for pharmaceutical (cough syrup, oral liquid, liquid medicine), food & beverage (honey, flavoring syrup, beverage), and daily chemical industries requiring hygienic, high-speed liquid bottle filling and capping.