ZONESUN ZS-MB300L3 Vacuum Mixing Tank System with Heating, Cooling and Deaeration for High Viscosity Products, Cosmetics Processing

Overview

The ZONESUN ZS-MB300L3 is a complete triple-tank vacuum mixing system designed for efficient processing of high-viscosity sauces, pastes, and emulsions. It integrates pre-heating & mixing, vacuum evaporation & deaeration, and cooling & buffering into one seamless production unit, with a sanitary screw pump for automatic material transfer between tanks.

Built with 304 stainless steel contact parts and jacketed tanks, the ZS-MB300L3 ensures high-quality output with excellent defoaming, color retention, and extended shelf life — ideal for food seasoning, cosmetic, and pharmaceutical production lines.

Technical Specifications

Machine 1 — ZS-MB300L3-1 (Heating & Mixing Tank)

• Model: ZS-MB300L3-1
• Capacity: 1000 L
• Material: SUS304 Stainless Steel
• Power Supply: 380V, 50Hz
• Heating Method: Electric Heating
• Heating Power: 12 kW × 4 = 48 kW
• Mixing Motor: 0.55 kW + 4 kW High Shear
• Mixing Speed: 36 r/min / 2800 r/min
• Inlet / Outlet Diameter: Φ 38 mm
• Installation Dimensions (L×W×H): 1600 × 1300 × 2200 mm
• Configuration: Three-layer structure, insulation layer, manhole, CIP cleaning ball, water level sight glass, computer board control, adjustable foot cups, breather valve, adjustable temperature

Machine 2 — ZS-MB300L3-2 (Vacuum Deaeration Tank)

• Model: ZS-MB300L3-2
• Capacity: > 1000 L
• Material: SUS304 Stainless Steel
• Plate Thickness: 2 mm
• Tank Structure: Single-layer
• Vacuum Pump Power: 1.5 kW
• Outlet Size: DN32

Machine 3 — ZS-MB300L3-3 (Cooling & Buffer Tank)

• Model: ZS-MB300L3-3
• Capacity: 1000 L
• Material: SUS304 Stainless Steel
• Power Supply: 380V / 50Hz
• Heating Power: 48 kW
• Mixing Motor Power: 0.55 kW
• Rotation Speed: 36 r/min
• Insulation Material / Thickness: Polyurethane Foam / 50 mm
• Inlet / Outlet Diameter: Φ 38 mm
• Installation Dimensions (L×W×H): 1600 × 1350 × 2200 mm

Key Features

• ✅ Triple-Tank Integrated System
  Pre-heating, vacuum deaeration, and cooling combined in one continuous production unit — no manual transfer between stages.
• ✅ Vacuum Deaeration & Evaporation
  Removes air bubbles and excess moisture to improve product texture, color retention, and shelf life.
• ✅ High Shear Mixing (4 kW)
  Dual-speed mixing with 36 r/min anchor agitator + 2800 r/min high shear emulsifier for uniform, stable emulsions.
• ✅ Sanitary Screw Pump Transfer
  Automatically moves material between tanks via sanitary-grade piping — no manual handling required.
• ✅ 304 SS & Jacketed Tank Design
  All contact surfaces meet food, cosmetic, and pharmaceutical hygiene standards; jacketed tanks enable precise temperature control.

Ideal Applications

• 🍲 Food Seasoning Production — Ketchup, mayonnaise, salad dressing, and high-viscosity sauce manufacturing.
• 🧔 Cosmetics & Daily Chemicals — Creams, lotions, shampoos, and paste product processing.