ZONESUN ZS-KGFX32 High-Speed Air Washing Filling and Capping Machine for 30 ml PP Bottles

Description

The ZONESUN ZS-KGFX32 is a high-speed integrated air washing, filling, and capping monoblock machine designed primarily for 30 ml PP bottles. It combines bottle infeed, 32-head air washing, 16-head tracking filling, electromagnetic cap feeding, automatic cap placement, and 12-head planetary capping in one compact production system, eliminating the need for separate washing, filling, and capping equipment.

The 32 air-washing heads clean empty bottles before filling. Bottles then enter the 16-head tracking filling section, where filling heads follow moving containers during rotary conveying to support continuous high-speed production while helping reduce product foaming. After filling, an electromagnetic cap feeder supplies caps to the automatic placement and 12-head planetary capping system. With a rated capacity of up to 12,000 bottles/hour, the ZS-KGFX32 is controlled by a Siemens PLC + touchscreen for centralized production management.

Parameter

• Model: ZS-KGFX32
• Production Capacity: 12,000 bottles/hour
• Suitable Bottle: 30 ml PP bottle
• Air Washing Heads: 32 heads
• Filling Heads: 16-head tracking filling
• Capping Heads: 12-head planetary capping
• Filling Accuracy: ±1%
• Sealing Rate: ≥99%
• Power Supply: 380V, 50Hz, Three-Phase Four-Wire
• Power: 5.5 kW
• Cap Feeding: Electromagnetic cap feeding
• Control System: Siemens PLC + Touchscreen
• Machine Size (L×W×H): 3800 × 1380 × 1750 mm

Control Panel

Centralized Siemens PLC and touchscreen control allows convenient parameter adjustment, operation, and production monitoring.

Stable Bottle Infeed System

The mesh conveyor and screw feeder guide PP bottles smoothly into the rotary processing section for continuous production.

32-Head Air Washing System

Thirty-two air-washing heads clean bottles before filling, preparing them for the following high-speed filling process.

16-Head Tracking Filling System

Sixteen filling heads track bottles during rotary conveying for fast and consistent filling while helping reduce foaming.

12-Head Planetary Capping System

Twelve capping heads work continuously with automatic cap feeding and positioning for stable, high-speed cap tightening.

Key Features

✅ Integrated 5-Stage Monoblock — Bottle Infeed → Air Washing → Tracking Filling → Cap Feeding & Placement → Planetary Capping: All processes run in one compact machine, eliminating separate washing, filling, and capping equipment and simplifying line configuration.

✅ 12,000 BPH High-Speed Production: Rated output of 12,000 bottles/hour for continuous automated high-volume 30 ml PP bottle packaging.

✅ 32-Head Air Washing — Efficient Bottle Cleaning: Thirty-two air-washing heads simultaneously clean empty PP bottles immediately before filling, ensuring container hygiene for the subsequent liquid filling process.

✅ 16-Head Tracking Filling — ±1% Accuracy, Anti-Foaming: Sixteen filling heads follow bottles during rotary conveying for fast, consistent ±1% accuracy filling while helping minimize product foaming.

✅ 12-Head Planetary Capping — ≥99% Sealing Rate: Twelve planetary capping heads continuously tighten caps after automatic feeding and positioning, achieving a specified sealing rate of ≥99%.

✅ Electromagnetic Cap Feeding — Continuous Automatic Cap Supply: Electromagnetic cap feeder automatically supplies caps to the capping section, reducing manual cap handling and maintaining uninterrupted production.

✅ Stable Mesh Belt + Screw Infeed: Mesh-belt conveying and screw feeding guide PP bottles smoothly and consistently into the rotary processing section, preventing feed jams and maintaining stable production rhythm.

✅ Siemens PLC + Touchscreen Control: Centralized Siemens PLC and touchscreen provide convenient parameter adjustment, machine operation, and production monitoring for reliable daily management.

✅ Compact Monoblock Footprint: 3800 × 1380 × 1750 mm machine integrates washing, filling, and capping in one unit, reducing equipment footprint and simplifying automated PP bottle packaging line layout.

Applications

• 30 ml PP Bottle Liquid Packaging: High-speed air washing, filling, and capping of 30 ml PP bottles for pharmaceutical, cosmetic, and health product liquid packaging at 12,000 BPH.
• Eye Drop & Ophthalmic Solution Filling: Hygienic air-washed bottle preparation and precise tracking filling for eye drop and ophthalmic solution packaging in 30 ml PP dropper bottles.
• Oral Liquid & Health Supplement Bottles: Filling and capping of oral liquid medicines, health supplement solutions, and nutraceutical liquid products in 30 ml PP bottles for pharmaceutical and wellness brands.
• Cosmetic & Personal Care Liquid Bottles: Air washing, filling, and capping of toner, essence, serum, and other cosmetic liquid products in 30 ml PP bottles for cosmetic brand packaging lines.
• Disinfectant & Sanitizer Bottles: High-speed filling and capping of hand sanitizer, disinfectant solution, and antiseptic liquid products in 30 ml PP bottles for healthcare and consumer markets.
• Foaming-Sensitive Liquid Products: Tracking filling system reduces foaming during filling, making the machine suitable for carbonated, protein-based, or other foam-prone liquid products in PP bottles.
• High-Volume Automated PP Bottle Lines: Compact monoblock structure integrates bottle cleaning, filling, and capping for manufacturers requiring high-output continuous automated PP bottle packaging with minimal equipment footprint.