ZONESUN ZS-AFS20D Automatic Tea Coffee Paper Cup Filling Sealing Packaging Machine 2-20g

Description

The ZONESUN ZS-AFS20D is an automatic rotary hidden tea cup filling and sealing machine designed for automated packaging of tea, coffee powder, and other granular products into disposable paper cups. It integrates cup dropping, quantitative filling, film feeding, heat sealing, and rotary indexing in a compact system, completing the full packaging cycle with minimal manual intervention.

The filling station dispenses 2–20 g with ±0.1 g accuracy and a no-cup-no-filling control to eliminate material waste. The rotary turntable transfers cups smoothly between stations for synchronized, continuous production at 1,200–1,500 cups/hour. Available in Single Head and Double Head configurations, with optional dust cover, it is ideal for hidden tea cups, coffee cups, and customized cup packaging applications.

Parameter

• Model: ZS-AFS20D
• Application: Disposable paper cups with tea / powdered material inside the bottom
• Filling Range: 2–20 g
• Filling Accuracy: ±0.1 g
• Production Capacity: 1,200–1,500 cups/hour
• Main Power: 2.2 kW
• Voltage: 220V / 380V
• Compressed Air Pressure: 0.5–0.75 MPa
• Air Consumption: 0.4 m³/min
• Machine Size (L×W×H): 120 × 110 × 190 cm
• Machine Weight: 400 kg
• Interface Language: English + Chinese

Automatic Cup Dropping System

Automatically separates nested cups and places them individually into the rotary holders, ensuring stable and continuous cup feeding.

Quantitative Filling System

Precisely dispenses a preset amount of tea into each cup, with no-cup-no-filling control to reduce material waste.

Sheet-Film Placement Mechanism

Automatically separates and positions individual sealing films over each cup, preparing them for accurate and efficient heat sealing.

Rotary Multi-Station Heat Sealing

The adjustable constant-temperature sealing head securely heat-seals the filter membrane inside the paper cup, enclosing the tea leaves at the bottom for reliable and consistent sealing.

Rotary Indexing System

Transfers cups precisely between dropping, filling, film feeding, and sealing stations for smooth and synchronized automatic operation.

Electrical Cabinet

Integrates the machine's electrical controls and protection components for stable operation, coordinated automation, and convenient maintenance.

Key Features

✅ 5-Stage Integrated Rotary Process: Cup dropping, quantitative filling, film placement, heat sealing, and discharge operate in one synchronized rotary system, eliminating manual handling between stations.

✅ High-Precision Filling — ±0.1 g: Quantitative filling system dispenses 2–20 g with ±0.1 g accuracy, ensuring consistent product weight in every cup for quality compliance and consumer satisfaction.

✅ No-Cup-No-Filling Control: Sensor-based detection prevents filling when no cup is present, eliminating material waste and keeping the machine clean during production gaps.

✅ Adjustable Constant-Temperature Heat Sealing: Constant-temperature sealing head with adjustable settings securely heat-seals the filter membrane inside the cup bottom, enclosing tea or powder reliably for every cup.

✅ Automatic Sheet-Film Placement: Film placement mechanism automatically separates and positions individual sealing films over each cup before sealing, ensuring accurate film alignment without manual feeding.

✅ Rotary Indexing for Smooth Cup Transfer: Precision rotary turntable transfers cups between all processing stations with smooth, synchronized indexing, preventing jams and maintaining consistent production rhythm.

✅ Single Head & Double Head Options: Available in single-head (1,200–1,500 cups/hour) and double-head configurations for higher throughput, with optional dust cover for cleaner production environments.

✅ Bilingual Interface (English + Chinese): Dual-language HMI simplifies operation and parameter setting for international production teams and export-market equipment users.

✅ Compact Footprint: 120×110×190 cm machine size fits standard production floor layouts for tea, coffee, and beverage cup packaging operations.

Applications

• Hidden Tea Cup Packaging: Automated filling and sealing of loose-leaf tea, tea powder, and herbal blends inside the bottom of disposable paper cups for convenient brew-in-cup tea products.
• Coffee Powder Cup Packaging: Precise filling of instant coffee powder, ground coffee, and coffee blend powders into paper cups for single-serve coffee cup products.
• Herbal & Floral Tea Cups: Filling of chamomile, chrysanthemum, rose, and other herbal or floral tea blends into paper cups for health tea and wellness beverage brands.
• Nutritional Powder Cup Products: Packaging of protein powder, collagen powder, and health supplement powders into single-serve paper cups for convenient on-the-go nutrition products.
• Spice & Seasoning Cup Packaging: Filling of granular spice blends, seasoning powders, and condiment granules into paper cups for foodservice and retail single-serve packaging.
• Beverage Powder & Creamer Cups: Packaging of milk powder, creamer, cocoa powder, and beverage mix granules into paper cups for vending machine and hospitality single-serve applications.
• Contract & Private Label Cup Packaging: Flexible 2–20 g fill range and single/double head options support contract manufacturers handling multiple granular product types and cup formats on one machine.