ZONESUN ZS-EW30 CNC Wire Cutting Stripping Machine with Automatic Inkjet Coding System

Description

The ZONESUN ZS-EW30 is a high-precision automatic wire cutting, stripping, and inkjet coding machine that consolidates length cutting, double-end stripping, middle stripping, and on-wire coding into a single continuous process. Handling wire cross-sections from 0.1–6 mm² (AWG30–12), it eliminates multi-station handoffs and significantly reduces labor costs in wire harness and cable processing workflows.

Driven by a silent hybrid stepper motor with 0.01 mm resolution, the ZS-EW30 achieves ±(0.002×L) mm stripping accuracy and throughput of 3,000–8,000 pcs/h. An intelligent touchscreen interface supports multi-program presets for instant product switchovers, making it equally suited to high-volume wire harness production, electronics manufacturing, and precision cable assembly.

Parameter

• Machine Model: ZS-EW30
• Function: Wire cutting, double-end stripping, middle stripping
• Wire Range: 0.1–6 mm² (AWG30-12)
• Cutting Length: 0.1–99999.9 mm
• Stripping Length: Stripping Head: 0.1–250 mm; Stripping Tail: 0.1–70 mm
• Stripping Accuracy: ±(0.002×L) mm (Based on silent hybrid stepper motor with 0.01 mm resolution)
• Middle Stripping Sections: 16 sections (Customizable)
• Capacity / Speed: 3000–8000 pcs/h
• Blade Material: Imported tungsten steel / High-speed steel
• Power Supply: AC 110V/220V, 50/60 Hz
• Machine Size: 470 × 450 × 350 mm
• Machine Weight: 31.5 kg
• Additional Functions: Automatic inlet/outlet, timed start, inching adjustment
• Remarks: Special applications can be customized by sending samples

Intelligent Touchscreen Control

Sets processing lengths, coding content, and target quantities easily via an intuitive interface, supporting multi-program presets for instant product switchovers.

Integrated Inkjet Coding

Printing characters, batch numbers, or logos directly on wire surfaces during stripping and cutting for integrated processing and identification.

High-Precision Cutting & Stripping

Providing high-precision wire cutting and stripping with accurate length and stripping-depth control.

Wire Straightener

Straightening curved or coiled wires through a multi-roller alignment system for precise feeding and stable downstream stripping and coding.

Versatile Processing Modes

Supporting full, half, multi-step, and middle-window stripping for flexible processing of various single-core and multi-core wires.

Key Features

✅ 3-in-1 Integrated Process: Combines length cutting, double-end stripping, middle stripping, and inkjet coding in one pass, eliminating multi-station setups and reducing cycle time.

✅ Ultra-High Stripping Accuracy: Silent hybrid stepper motor with 0.01 mm resolution delivers ±(0.002×L) mm stripping precision, ensuring consistent insulation removal without conductor damage.

✅ Wide Wire Compatibility: Processes 0.1–6 mm² (AWG30–12) single-core and multi-core wires, covering the majority of wire harness and cable assembly applications.

✅ High Throughput: Achieves 3,000–8,000 pcs/h, significantly boosting productivity over manual or semi-automatic stripping operations.

✅ Integrated Inkjet Coding: Prints characters, batch numbers, barcodes, or logos directly on wire surfaces in-line, eliminating a separate marking step and ensuring traceability.

✅ Intelligent Touchscreen HMI: Multi-program preset storage enables instant switchover between wire types and job parameters, minimizing changeover downtime.

✅ Multi-Mode Stripping: Supports full strip, half strip, multi-step strip, and middle-window strip modes for maximum flexibility across single-core and multi-core wire formats.

✅ Built-In Wire Straightener: Multi-roller alignment system corrects curved or coiled wire before feeding, ensuring stable, jam-free processing and consistent output quality.

✅ Premium Blade Materials: Imported tungsten steel and high-speed steel blades deliver long service life and clean cuts across the full wire range.

✅ Dual Voltage Support: Available in AC 110V and 220V (50/60 Hz) for global deployment without additional power conversion.

Applications

• Wire Harness Manufacturing: High-speed cutting and stripping of automotive, industrial, and consumer electronics wire harnesses requiring precise length and strip consistency.
• Electronics & PCB Assembly: Preparation of lead wires, jumper cables, and connector pigtails for PCB soldering and terminal crimping in electronics production lines.
• Automotive Wiring: Processing of automotive-grade wires and cables for body harnesses, sensor leads, and control unit connections requiring tight dimensional tolerances.
• Appliance & White Goods Production: Cutting and stripping of power cords, motor leads, and internal wiring for household appliances and HVAC equipment.
• Cable Assembly & Contract Manufacturing: Flexible multi-SKU wire processing for contract cable assemblers handling diverse wire gauges, strip lengths, and coding requirements.
• Aerospace & Defense Wiring: Precision stripping of shielded and specialty cables where conductor integrity and dimensional accuracy are critical compliance requirements.
• Renewable Energy & EV: Processing of solar panel wiring, battery pack cables, and EV charging harnesses requiring high-volume, high-accuracy wire preparation.