ZONESUN ZS-512F RFID Bottom Real-Time Printing Labeling and Verification System

Overview

The ZONESUN ZS-512F is a fully automatic bottom labeling, real-time printing, RFID encoding, and verification system designed for manufacturers that require complete product identification and traceability in a single inline machine. Combining bottom label application, variable data printing (batch codes, expiry dates, serial numbers), RFID tag encoding, label verification, and automatic rejection of non-conforming units, the ZS-512F eliminates the need for multiple standalone stations. Operating at 20–26 pcs/min with ±1.5 mm labeling accuracy, it delivers stable, precise, and fully auditable labeling performance for pharmaceutical, cosmetic, and industrial production lines.

Technical Parameters

• Model: ZS-512F
• Labeling Accuracy: ±1.5 mm
• Labeling Speed: 20–26 pcs/min (varies by product & label size)
• Applicable Product Size: Diameter 56 mm, Height 145 mm (customizable)
• Applicable Label Size: Diameter 20–40 mm (customizable)
• Machine Dimensions: Approx. 1800 × 900 × 1500 mm (customizable)
• Voltage: 220V / 50Hz
• Air Pressure: 0.6–0.8 MPa
• Machine Weight: Approx. 200 kg

PC CONTROL & TOUCHSCREEN
combines pc software control with plc operation to manage label editing, machine running, and quick adjustment of key labeling parameters.

REAL-TIME PRINTING
prints variable data instantly when a signal is received, outputting real time dates, serial numbers, and dynamic barcodes or qr codes onto blank labels.

LABELING AREA
applies the peeled label to the product bottom from below, positioning it accurately at the center as the item passes through.

RFID WRITING & VERIFICATION
writes data into the bottle' s embedded rfid element and verifies after labeling whether the hidden information has been successfully recorded.

REJECTION AREA
removes products whose information was not successfully recorded during rfid writing, ensuring only correctly encoded items continue downstream.

DUAL-BELT CONVEYOR

Stabilizes products during conveying, preventing any shifting so they enter the turntable rotation unit smoothly and in precise alignment.

Key Features

• 5-in-1 Integrated System — Label, Print, Encode, Verify & Reject: Bottom labeling, real-time variable data printing, RFID tag encoding, label verification, and automatic rejection of non-conforming units are all performed inline — eliminating the need for separate printing, encoding, or inspection stations.
• Real-Time Variable Data Printing: Integrated print head applies batch numbers, expiry dates, serial numbers, barcodes, or QR codes directly onto the label during the labeling cycle — no pre-printed label inventory required.
• RFID Tag Encoding: Encodes RFID chips embedded in smart labels during the labeling pass, enabling contactless product identification, inventory tracking, and supply chain traceability without additional handling.
• Automatic Label Verification & Rejection: Integrated verification sensor reads and confirms each printed code and RFID data immediately after application — units with missing, unreadable, or mismatched data are automatically rejected before leaving the line.
• ±1.5 mm Bottom Labeling Accuracy: Precision positioning mechanism ensures consistent label placement on the bottom surface of round containers, maintaining alignment across the full production run.
• 20–26 pcs/min Continuous Output: Stable automated throughput supports integration into medium-speed pharmaceutical, cosmetic, or industrial packaging lines without creating a bottleneck.
• Customizable Product & Label Dimensions: Product diameter, height, and label size are all configurable to accommodate different container formats beyond the standard 56 mm / 145 mm specification.
• Compact All-in-One Footprint: Consolidating five functions into one machine reduces line length, installation complexity, and maintenance overhead compared to multi-machine configurations.

Applications

• Pharmaceutical Packaging & Serialization: Bottom labeling of medicine bottles, vials, and supplement containers with serialized batch codes, expiry dates, and RFID tags for GS1 compliance and anti-counterfeiting traceability.
• Cosmetics & Personal Care: Bottom label application on perfume bottles, skincare jars, and cosmetic containers with real-time lot coding for regulatory compliance and brand protection.
• Food & Beverage Traceability: Bottom labeling of jars, bottles, and cans with printed best-before dates and RFID encoding for retail supply chain visibility and recall management.
• Electronics & Component Tracking: RFID encoding and bottom labeling of electronic components, device packaging, or accessories for warehouse management and anti-counterfeiting programs.
• Logistics & Warehouse Management: Smart label application with RFID encoding on product packaging for automated inventory counting, receiving verification, and shipment tracking in distribution centers.
• Medical Device Traceability: UDI-compliant bottom labeling with serialized data printing and RFID encoding for medical device manufacturers requiring full unit-level traceability under MDR/FDA regulations.