ZONESUN ZS-FRS100 Automatic Laundry Detergent Pod Making Machine

ZONESUN ZS-FRS100 Automatic Laundry Detergent Pod Making Machine

The ZONESUN ZS-FRS100 Automatic Laundry Detergent Pod Making Machine is designed for forming, filling and sealing water-soluble PVA film to produce laundry detergent pods and compatible cleaning products.

Equipped with ceramic piston filling, PID film tension control, vacuum forming and automatic sealing, it delivers up to 40 pods/min with a filling accuracy of ±0.1 g.

Interchangeable molds support different pod shapes, with changeover taking approximately 30 minutes. The machine can also be customized for compatible liquid, powder and granular products.

PARAMETER

Applications

• Laundry Detergent Pods

• Household Cleaning Liquid Pods

• Water-Soluble PVA Film Packaging

• Custom-Shaped Detergent Pods

• Powder & Granule Pods (Customized)

Intelligent PLC Control Panel

Features an intuitive touchscreen for adjusting filling parameters, production speed and monitoring machine operation.

Ceramic Piston Filling System

Uses wear-resistant ceramic pistons for precise dosing and consistent filling performance.

PID Film Tension Control System

Automatically regulates film tension to reduce stretching, wrinkling and tearing during operation.

PVA Film Covering & Sealing System

Applies the top PVA film over filled cavities and seals the film layers together to form individual detergent pods.

Automatic Pod Demolding System

Automatically releases finished pods from the rotary molds and transfers them to the discharge conveyor.

High-Speed Electronic Cam Rotary System

Synchronizes forming, filling, sealing and demolding operations for accurate positioning and smooth production.

Precision Vacuum-Adsorption Molds

Uses independent vacuum cavities to hold PVA film securely during forming and filling. Interchangeable molds support different pod shapes.

Before Ordering

• Provide detergent formula details, target filling weight, pod drawings and PVA/PVOH film samples to verify compatibility, mold design and sealing performance.

• Confirm the filling system for liquids, powders or granules. Verify production speed, filling accuracy and sealing quality through sample testing.

• Confirm three-phase power requirements, 0.5–0.8 MPa compressed air, 0.6 m³/min air consumption and film storage conditions.

Frequently Asked Questions

What functions does the ZS-FRS100 perform?

The machine integrates PVA film feeding, vacuum forming, ceramic piston filling, film covering, sealing and automatic pod demolding.

What film and pod sizes are supported?

It supports compatible PVA/PVOH film with a specified thickness of 75 ± 5 μm and roll diameter below 140 mm. Film width, pod shape and mold configuration can be customized.

Can it package liquids, powders and granules?

The standard ceramic piston system is designed for compatible liquids. Powder and granule packaging requires a suitable customized dosing system.

What are the production speed and power requirements?

The machine operates at up to 40 pods/min, depending on product and mold configuration. Power options include three-phase 380V 50Hz or three-phase 220V 60Hz.

Related Packaging Equipment

• Laundry Detergent Pod Making Machines: Explore different water-soluble pod packaging solutions.

• Detergent Filling Machines: Automatic filling equipment for bottled liquid detergents.

• Household Product Packaging Machines: Packaging solutions for household cleaning products.

• Secondary Packaging Machines: Downstream packaging equipment for finished detergent pods.