ZONESUN

ZONESUN ZS-FSCS06 Automatic Vision Counting & Bagging Machine for Screws and Small Parts

$45,999.00 USD

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Voltage 220V

Description

The ZONESUN ZS-FSCS06 Automatic Vision Counting & Bagging Machine uses CCD vision counting to accurately count screws, nuts, washers, fasteners, connectors, electronic components and other small parts.

The system combines controlled feeding, industrial camera detection, automatic batch discharge and bagging. Its non-contact counting method reduces mechanical wear and supports flexible packaging of different discrete components.

Technical Specifications

Model	ZS-FSCS06
Counting Principle	CCD Vision Counting
Power Supply	220 V, 50 Hz
Power	0.75 kW
Air Pressure	0.5–0.6 MPa
Reference Material Size	Cube: 2–40 mm; cuboid/cylinder: Φ3–40 mm, L≤50 mm
Reference Counting Accuracy	Up to 99.99% under suitable test conditions
Typical Batch Quantity	≥100 pcs
Reference Efficiency	Φ10 mm parts, 500 pcs/pack: about 2–4 bags/min
Machine Size	1179 × 964 × 600 mm
Weight	210 kg
Optional Equipment	Packaging machine, label printer, feeding elevator

Performance note: Counting accuracy and output depend on part size, shape, color contrast, surface reflection, overlap tendency, feeding stability and target quantity. Sample testing is recommended before final configuration.

Industrial Touchscreen Control

Set target quantities and operating parameters while monitoring real-time counts, production information and machine status through the touchscreen interface.

Vision Counting System Structure

The machine integrates automatic feeding, controlled material transfer, industrial vision and batch discharge to continuously count compatible parts.

CCD Vision Counting Principle

Parts pass through a controlled imaging area where the camera captures their profiles for real-time recognition and non-contact counting.

Industrial Vision Camera

The camera captures high-speed images of passing parts and works with the vision software to identify and count compatible components during continuous feeding.

High-Precision Vision Counting

Controlled feeding and vision recognition work together to support accurate batch counting under suitable product and test conditions.

Why Choose the ZS-FSCS06?

Counting + bagging workflow: Combines vision counting with automatic batch discharge for connection to a compatible bagging system.
Non-contact counting: Avoids relying on fixed mechanical counting holes or wheels, making the system more adaptable to many small-part shapes.
CCD vision recognition: Camera parameters can be adjusted around the actual part profile, contrast and movement.
Controlled feeding: Stable feeding helps reduce overlap and improves recognition consistency before each batch is discharged.
Expandable packaging line: Optional feeding elevators, packaging machines and label printers can be added according to the project.

Best-Suited Parts

The ZS-FSCS06 is best suited to small, separate and free-flowing components such as screws, nuts, washers, fasteners, connectors, terminals, electronic components, buttons, seeds, steel balls, plastic pieces and similar industrial parts.

Needs separate evaluation: transparent parts, highly reflective parts, tangled components, overlapping flat pieces, sticky materials, dusty products, very soft pieces or mixed components with very similar visual features.

ZS-FSCS05 vs ZS-FSCS06

Model	Main Positioning	Best Fit
ZS-FSCS05	Vision counting module	Projects where counting will be integrated with a separate packaging system
ZS-FSCS06	Vision counting + bagging-oriented system	Projects that need counted batches transferred directly into an automatic packaging process

What Determines Counting Accuracy?

Vision counting depends on how clearly each part can be recognized and separated. Part shape, surface finish, contrast, overlapping tendency, feeding rhythm and target batch quantity all affect final performance. For new parts, actual sample testing is more reliable than choosing the machine only from dimensions.

Before Ordering, Please Confirm

Clear photos and video of the parts
Part length, width, diameter and thickness
Part material, color and surface finish
Whether parts overlap, tangle, stick or generate dust
Target quantity per bag
Required bags per minute
Bag type, material and dimensions
Whether label printing is required
Whether a feeding elevator is needed
Available power supply and compressed-air conditions
Whether sample counting and bagging tests are required before production

Frequently Asked Questions

Can it count different screw sizes?
Yes, but each part should be evaluated for feeding and vision recognition. Large changes in size or shape may require parameter adjustment or different feeding parts.

Can it count mixed parts together?
Normally the machine is configured for one defined part type per counting recipe. Mixed parts should be tested separately because visually similar pieces can reduce recognition reliability.

Can transparent or shiny parts be counted?
Possibly, but they are more challenging for machine vision. Lighting, background and camera parameters should be tested using actual samples.

Is 99.99% accuracy guaranteed for every part?
No. That figure should be treated as a reference under suitable test conditions. Actual performance varies with the part and feeding conditions.

Can it connect to a label printer?
Yes. A compatible label-printing system can be added after confirming the required label content, bagging process and control integration.

Need Help Testing Your Parts?

Send us your part photos, dimensions, target count per bag, bag size and required output. We can evaluate the vision counting, feeding and packaging configuration before production. Use the chat window on this page to contact ZONESUN.

About ZONESUN

ZONESUN is a China-based manufacturer specializing in custom packaging machinery solutions.

We offer fully tailored OEM & ODM services — from production capacity and automation level to branding and machine design — engineered precisely to your requirements.