ZONESUN ZS-WIM06 Automatic Lotion Pump Assembly Machine with Dip Tube Cutting and Robotic Pick and Place System

Description

The ZONESUN ZS-WIM06 is a fully automatic trigger sprayer assembly machine designed for high-precision, high-efficiency production of sprayer pump heads. Equipped with vibratory bowl sorting, dip tube cutting and insertion, synchronized robotic pick and place, and a modular quick-changeover structure, the system automates the entire assembly process of components such as pistons, springs, beads, and sprayer bodies. This ensures stable, accurate, and continuous assembly with minimal manual involvement. Integrated sensors and inspection modules detect assembly defects in real time, while the HMI interface allows operators to monitor production status and adjust parameters easily.

Technical Specifications

• Model: ZS-WIM06
• Voltage: 220V / 50Hz
• Application Type: Trigger sprayer / Lotion pump
• Machine Size: ~3200 × 2000 × 2200 mm (varies by workstation layout)
• Power: ~1.2 kW
• Automation Level: Fully automatic

Why Choose the ZS-WIM06?

• Fully Automated Assembly: Automates the complete trigger sprayer pump head assembly process — from component feeding to finished product output — eliminating manual labor and reducing human error.
• Integrated Dip Tube Cutting & Insertion: Built-in dip tube cutting station precisely cuts tubes to length and inserts them automatically, ensuring consistent depth and alignment every cycle.
• Vibratory Bowl Feeding System: Multi-channel vibratory bowls sort and orient pistons, springs, beads, and sprayer bodies at high speed, maintaining a continuous and stable supply to each assembly station.
• Robotic Pick & Place Precision: Synchronized robotic arms handle delicate components with repeatable accuracy, minimizing misalignment and assembly rejects across high-volume runs.
• Real-Time Defect Detection: Integrated sensors and vision inspection modules identify assembly defects in real time, automatically rejecting non-conforming units before they reach downstream packaging.
• HMI Touchscreen Control: Intuitive HMI interface allows operators to monitor production status, adjust parameters, and switch product specifications quickly — reducing changeover downtime.
• Modular Quick-Changeover Structure: Tooling and workstation modules can be swapped rapidly to accommodate different sprayer sizes and pump head configurations without major retooling.
• Compact & Scalable Line Design: Engineered for seamless integration into existing filling and packaging lines, with a footprint optimized for factory floor efficiency.

Ideal Applications

• Household cleaning product trigger sprayer assembly
• Personal care and cosmetic lotion pump head production
• Disinfectant and sanitizer spray bottle manufacturing
• Agricultural and industrial sprayer pump assembly lines
• High-volume FMCG packaging and filling production lines