ZONESUN ZS-AFC100R Automatic Barreled Water Liquid Filling Capping Machine

DESCRIPTION

The ZONESUN ZS-AFC100R is a fully automatic bottle washing, filling, and capping machine purpose-built for barreled drinking water production. Combining a compact footprint with high-performance output, it integrates barrel conveying, rinsing, liquid filling, and cap sealing into a single continuous production line. Engineered for durability and ease of operation, it is the ideal solution for water plants, beverage factories, and contract packaging facilities seeking reliable, hygienic, and efficient barrel water packaging.

APPLICATION

The ZONESUN ZS-AFC100R is designed for facilities that require automated, hygienic, and high-throughput barreled water packaging:

• Drinking Water Plants：5-gallon (18.9L) and 3-gallon barrel water production lines for municipal, commercial, and residential water supply operations
• Beverage & Functional Water：Mineral water, purified water, alkaline water, and flavored water bottled in large-format barrels for retail or office delivery
• Food & Dairy Processing：Large-volume liquid food products including edible oils, sauces, and dairy liquids packaged in sealed barrels for food service distribution
• Chemical & Industrial Liquid Packaging：Non-corrosive industrial liquids, cleaning agents, and lubricants filled and sealed in large plastic barrels for B2B distribution
• Contract Packaging & OEM Facilities：Multi-product packaging lines requiring a compact, versatile barrel filling and capping solution with minimal changeover time

Whether you are running a small water plant or scaling up a mid-size beverage operation, the ZS-AFC100R delivers consistent fill accuracy, hygienic sealing, and continuous automated output — reducing labor dependency and improving production reliability.

MACHINE FEATURES

• Fully Automatic 3-Stage Integration：Barrel washing, liquid filling, and cap sealing are unified in one continuous automated line — eliminating manual handling between stages and reducing contamination risk
• High-Flow Filling System：Designed specifically for large-volume barrel filling (5-gallon / 18.9L), the filling system delivers fast, accurate fill cycles with minimal foam and spillage
• Automatic Cap Feeding & Sealing：Integrated cap feeder automatically sorts and places caps onto filled barrels, followed by a pneumatic or mechanical sealing head for consistent, tamper-evident closure
• Barrel Conveying System：Built-in conveyor transports empty and filled barrels through each stage automatically, maintaining continuous production flow without operator intervention
• Hygienic Contact Materials：All liquid-contact parts are made from food-grade stainless steel and FDA-compliant materials, meeting drinking water hygiene and safety standards
• Compact All-in-One Footprint：Integrates washing, filling, and capping functions in a space-efficient layout, making it suitable for small-to-mid-size water plants with limited floor space
• Multi-Voltage Compatibility：Available in 110V, 220V, and 380V configurations to suit different regional power standards and factory electrical setups worldwide

MACHINE ADVANTAGES & BENEFITS

• Dramatically Reduced Labor Cost：Full automation of barrel washing, filling, and capping replaces multiple manual operators per shift, cutting labor costs while maintaining consistent output quality
• Hygienic, Contamination-Free Production：Closed-loop filling and food-grade contact surfaces prevent airborne and contact contamination, ensuring every barrel meets drinking water safety standards
• Consistent Fill Accuracy at High Speed：Automated fill volume control delivers repeatable, accurate fills barrel after barrel — eliminating underfill complaints and costly product giveaway
• Reliable Tamper-Evident Sealing：Automated cap sealing ensures every barrel is properly sealed before leaving the line, reducing leakage, spoilage, and customer returns
• Scalable for Growing Operations：Compact design and modular construction allow the ZS-AFC100R to serve as a standalone unit today and integrate into a larger production line as output demands grow
• Low Maintenance, High Uptime：Robust stainless steel construction, sealed drive components, and minimal wear parts keep maintenance intervals long and unplanned downtime low
• Fast Payback for Water Plants：High throughput combined with significant labor savings and reduced product waste delivers a fast return on investment for small and mid-scale barreled water operations