ZONESUN ZS-QW1600D Automatic Aerosol Can Filling, Valve Inserting and Crimping Machine

Description

The ZONESUN Automatic Aerosol Can Filling and Crimping Machine integrates liquid filling, automatic valve sorting and insertion, valve crimping, cap placement, and propellant filling into one streamlined system. It supports male and female aerosol valves and uses a star-wheel positioning mechanism to transfer cans accurately between working stations. The machine handles 10–250 ml filling volumes, aerosol cans measuring 35–66 mm in diameter and 70–330 mm in height, and operates at approximately 30–40 cans/min. Replaceable star wheels accommodate different can diameters, while the dedicated propellant booster system supports stable filling of gases such as N₂ and CO₂, making the machine suitable for efficient and consistent aerosol can production.

Parameter

• Machine Model: ZS-QW1600D
• Valve Size: Customized
• Filling Range: 10-250 ml (Customizable)
• Working Capacity: About 30-40 Bottles/min
• Working Air Pressure: 0.5-0.8 MPa
• Suitable Aerosol Can Diameter: 35-69 mm
• Suitable Aerosol Can Height: 70-330 mm
• Machine Size: About 3000*2770*1730 mm
• Package Size:
  • About 1200*1120*1870 mm (Main Machine)
  • About 2050*310*260 mm (Booster Pump)
  • About 1690*960*1200 mm (Valve Feeding Machine)
• Package Weight: About 502+26+340=868 kg (Main Machine+Booster Pump+Valve Feeding Machine)

ATTENTION
Please note that this product must be used with an AIR COMPRESSOR which is sold separately. It is confirmed that the buyer has read this requirement once an order is placed.

Feeding System

Automatically sorts, separates, and feeds aerosol valves to the valve placement station for continuous production.

Filling System

Precisely fills a preset volume of liquid product into each aerosol can, with the filling volume adjustable for different production requirements.

Star Wheel Positioning 

The star wheel positions and transfers aerosol cans between working stations and can be replaced when changing to different can diameters.

Valve Crimping

The aerosol valve is pre-crimped to hold it in place, followed by final crimping to complete the sealing process.

Booster Pump

Pressurizes and transfers liquefied propellants such as N₂, CO₂ to the propellant filling structure for stable continuous production.

Why Choose the ZS-QW1600D?

✅ Fully Integrated Aerosol Line — Liquid Filling, Valve Crimping & Propellant in One System: Combines liquid filling, valve pre-crimping and final crimping, and liquefied propellant filling into one automated platform — with an optional automatic valve feeding unit for fully continuous aerosol can production at 30–40 cans/min, eliminating separate standalone filling, crimping, and propellant stations.

✅ Replaceable Star-Wheel System — Fast Can Diameter Changeover: The star-wheel positioning and transfer system can be replaced to accommodate different aerosol can diameters within the 35–69mm range — allowing the ZS-QW1600D to run different can formats on the same machine without full mechanical rebuilds, supporting multi-SKU aerosol packaging production flexibility.

✅ Male & Female Aerosol Valve Compatibility — Broad Valve Format Support: Handles both male and female aerosol valve formats with customized valve sizing, supporting the range of aerosol valve types used across personal care, household, industrial, and food aerosol product packaging — with the optional automatic valve feeding system sorting, separating, and feeding valves continuously for uninterrupted production.

✅ Liquefied Propellant Booster Pump — Stable Pressurized Gas Delivery: Dedicated booster pump pressurizes and transfers liquefied propellants including N₂ and CO₂ to the propellant filling station — providing stable, consistent propellant charge delivery for each aerosol can and supporting continuous 30–40 cans/min production without propellant pressure fluctuation affecting fill consistency.

✅ 10–250ml Customizable Fill Range — Wide Product Volume Flexibility: Adjustable liquid filling system accommodates fill volumes from 10ml to 250ml per can, supporting the broad range of aerosol product fill sizes from small personal care and cosmetic aerosols through large household and industrial aerosol product cans — with filling volume adjustable to match different aerosol product SKU requirements.

✅ 35–69mm Diameter / 70–330mm Height — Broad Aerosol Can Size Range: Compatible with standard aerosol can formats from narrow personal care cans through large household and industrial aerosol cans within the 35–69mm diameter and 70–330mm height range — covering the majority of commercially available aluminum and tinplate aerosol can sizes used in personal care, household, food, and industrial aerosol product packaging.

Ideal Applications

Personal Care & Cosmetic Aerosol Filling: Automatic liquid filling, valve crimping, and propellant charging for deodorant, antiperspirant, hair spray, dry shampoo, body spray, shaving foam, and other personal care aerosol products — with 10–250ml adjustable fill range, male/female valve compatibility, and 30–40 cans/min output supporting personal care aerosol production line requirements.

Household & Air Care Aerosol Product Filling: Automatic aerosol filling and crimping for air freshener, insecticide, disinfectant spray, furniture polish, and other household aerosol product formulations — with the replaceable star-wheel system accommodating different household aerosol can diameters and the propellant booster pump delivering stable propellant charges for consistent household aerosol product quality.

Industrial & Technical Aerosol Filling: Automatic liquid filling and valve crimping for industrial aerosol products including lubricant sprays, release agents, penetrating oils, electrical contact cleaners, and other technical aerosol formulations — with adjustable fill volume supporting the range of industrial aerosol can sizes from 35mm to 69mm diameter on the same ZS-QW1600D filling and crimping machine.

Food-Grade Aerosol Filling & Packaging: Automatic filling and valve crimping for food-grade aerosol products including cooking spray, whipped cream, and food release sprays in compatible aerosol can formats — with adjustable liquid filling volume, customizable valve sizing, and N₂/CO₂ propellant booster pump supporting food-grade propellant charging on automated food aerosol can filling and sealing lines.

Multi-SKU Aerosol Production Lines: Replaceable star-wheel format changeover and adjustable 10–250ml fill volume settings make the ZS-QW1600D suitable for multi-SKU aerosol production facilities running different can sizes, fill volumes, and valve formats — with optional automatic valve feeding for fully continuous production and propellant booster pump supporting stable gas charging across different aerosol product runs on the same machine.