ZONESUN ZS-FAL180V16 Automatic Liquid Filling Capping and Checkweighing Production Line

Description

The ZONESUN ZS-FAL180V16 is a fully automatic liquid filling, capping, and checkweighing production line that integrates bottle unscrambling, gear pump tracking filling, cap placement, capping, inline checkweighing, and automatic rejection in one continuous coordinated process. Based on the current cap placement configuration, the complete line operates at approximately 20–25 bottles/min.

The ZS-VTGF4 tracking filling machine uses four gear pumps with anti-drip nozzles that move in sync with bottles on the conveyor, supporting 200–5,000 mL filling with approximately ±0.5% accuracy without stopping bottle movement. After filling, the ZS-XG446S places caps and the ZS-XG440B tightens them. Finished bottles pass through the ZS-MD210 checkweigher, where products outside preset weight limits are automatically detected and rejected. Available in 110V and 220V for global deployment.

Parameter

ZS-LP300 Bottle Unscrambler

• Production Speed: Customized
• Air Consumption: 2.5 m³/hour
• Applicable Bottle Type: Subject to bottles provided by customer
• Main Machine Power: 1.5 kW (220V, 50Hz)
• Machine Size (L×W×H): 2000 × 1200 × 1300 mm | Weight: 390 kg

ZS-VTGF4 Tracking Filling Machine

• Power Supply: 110/220V, 50–60Hz | Power: 7.5 kW
• Filling Pump: Gear pump
• Filling Range: 200–5,000 mL (Customizable)
• Working Speed: Approx. 20–50 bottles/min (based on filling volume)
• Filling Accuracy: Approx. ±0.5%
• Air Pressure: Approx. 0.5–0.7 MPa
• Machine Size (L×W×H): Approx. 3600 × 1400 × 1980 mm | Weight: Approx. 530 kg

ZS-XG446S Cap Dropping Machine

• Voltage: 110/220V, 50–60Hz | Power: 250 W
• Suitable Cap Size: Approx. Ø15–35 mm
• Suitable Bottle Height: Approx. 10–280 mm
• Working Capacity: 20–25 BPM

ZS-XG440B Capping Machine

• Power Supply: AC 220V / 50Hz | Power: 2,000 W
• Applicable Bottle Diameter: 35–120 mm (Customizable)
• Production Capacity: 2,000–6,000 bottles/hour (depending on bottle size)
• Machine Dimensions: 2000 × 900 × 1600 mm | Net Weight: 300 kg

ZS-MD210 Checkweigher

• Power Supply: AC 220V, 50Hz | Rated Power: 0.15 kW
• Single Weighing Range: 1,500 g
• Weighing Accuracy: ±0.2 g – ±0.5 g | Minimum Scale: 0.1 g
• Conveying Speed: 30–100 m/min | Maximum Speed: 160 pcs/min
• Rejection Methods: Push rod / Swing arm / Flip plate / Air blowing / Belt sinking
• Body Material: SUS304

Unscrambling Disc

Arranges randomly oriented bottles into an orderly sequence and separates them one by one for downstream processing.

Bottle Inverting

Automatically flips bottles into the required orientation and positions them upright for smooth transfer to the next processing station.

Tracking Filling

Anti-dripping filling nozzles move in sync with the bottles on the conveyor belt, allowing dynamic filling without stopping bottle movement.

Cap Dropping Mechanism

Guides and places caps accurately onto bottle openings, ensuring stable cap dropping and precise positioning for the subsequent capping process.

Capping Structure

3,000–5,000 BPH high working capacity; capping head quantity is customizable according to production requirements.

Weighing Structure

Delivers stable and accurate dynamic weight inspection, ensuring reliable quality control and consistent product weight during continuous production.

Rejecting Structure

Custom rejection method according to different product types: push rod, swing arm, flip plate, air blowing, and belt sinking types available.

Key Features

✅ Complete 7-Stage Automated Line: Bottle unscrambling → tracking filling → cap placement → capping → checkweighing → automatic rejection → finished product output — all in one coordinated continuous process.

✅ Synchronized Tracking Filling: Anti-drip gear pump nozzles move in sync with bottles on the conveyor during filling, supporting continuous production without repeated stop-and-go bottle movement.

✅ 200–5,000 mL Flexible Filling Range: Customizable gear pump filling range accommodates different bottle capacities and product types, from sauces and syrups to oils and cosmetic liquids.

✅ Approx. ±0.5% Filling Accuracy: Gear pump tracking filling system delivers approximately ±0.5% filling accuracy under specified operating conditions for consistent net volume compliance.

✅ Automatic Cap Placement + Capping: ZS-XG446S places caps onto bottle openings automatically; ZS-XG440B tightens them at 2,000–6,000 bottles/hour, eliminating manual cap handling.

✅ Inline Checkweighing — ±0.2–0.5 g Accuracy: ZS-MD210 dynamically inspects finished bottle weight directly on the production line, identifying products outside preset weight limits in real time.

✅ Automatic Rejection — 5 Rejection Methods: Unqualified bottles are automatically removed via push rod, swing arm, flip plate, air blowing, or belt sinking rejection, without interrupting normal production flow.

✅ Five-Machine Modular Design: Five independent machines (ZS-LP300 + ZS-VTGF4 + ZS-XG446S + ZS-XG440B + ZS-MD210) can be configured and adapted to different bottle specs, filling volumes, cap types, and production requirements.

✅ Dual Voltage (110V / 220V): Available in both 110V and 220V (50–60 Hz) for flexible global deployment across food, cosmetic, chemical, and pharmaceutical liquid packaging facilities.

Applications

• Sauce & Condiment Bottling: Automated filling and capping of tomato sauce, chili sauce, soy sauce, oyster sauce, and other flowable sauce products requiring gear pump filling and inline weight inspection.
• Syrup & Beverage Concentrate: High-accuracy filling of syrups, honey, fruit concentrates, and beverage base liquids into bottles with automatic cap placement and checkweighing.
• Edible & Industrial Oil Packaging: Filling of cooking oil, olive oil, lubricating oil, and other compatible oil products into bottles with continuous tracking filling and automatic capping.
• Cosmetic Liquid Filling: Automated bottling of toner, serum, body oil, liquid foundation, and other cosmetic liquid products requiring precise filling, cap placement, and quality inspection.
• Liquid Detergent & Household Chemical: Filling of dish soap, laundry liquid, floor cleaner, and other household or industrial liquid detergent products into bottles with automatic capping and rejection.
• Pharmaceutical & Health Liquid: Filling of oral liquid medicines, health supplements, and pharmaceutical liquid preparations requiring consistent dosing, secure capping, and inline weight verification.
• Custom Automated Bottling Lines: Modular five-machine structure supports manufacturers requiring a customized line integrating bottle handling, filling, closure, and quality inspection for diverse liquid product types.