ZONESUN ZS-FS25U BFS Plastic Ampoule Filling and Sealing Machine for Pharma Production

The ZONESUN ZS-FS25U is a fully automatic blow-fill-seal (BFS) plastic ampoule filling and sealing machine that integrates film unwinding, preheating, vacuum suction forming, high-precision liquid filling, and heat sealing in one continuous automated process. With 2 filling nozzles and a capacity of 10–25 cycles/min, it is engineered for high-volume single-dose plastic ampoule production in pharmaceutical, cosmetic, and veterinary applications. The GMP-compliant design ensures filling accuracy, sterility, and consistent output across every production run.

Technical Specifications

• Model: ZS-FS25U
• Max Forming Depth: 12 mm
• Cutting Frequency: 10–25 times/min
• Filling Nozzles: 2 nozzles
• Filling Volume: 1–20 ml/piece
• Packaging Materials: PVC/PE, PET/PE (0.2–0.4 mm thickness × 240 mm width)
• Total Power: 5 kW
• Voltage: 3-Phase 220V / 50Hz (or 380V)
• Machine Dimensions: 1700 × 800 × 1500 mm (L × W × H)
• Machine Weight: 650 kg

Applications

The ZS-FS25U is designed for single-dose packaging in pharmaceutical, cosmetic, and healthcare manufacturing facilities, including:

• Oral liquids & liquid medicines
• Eye drops & ophthalmic solutions
• Cosmetic serums & skin care liquids
• Veterinary medicines & animal health products
• Nasal sprays & wound care solutions
• Small-volume OEM pharmaceutical production

Key Features

• PLC Touchscreen Control — Manages the full production loop from film unwinding to cutting, with multi-axis coordination, real-time monitoring, and fault diagnostics
• Automatic Unwinding & Multi-Stage Preheating — Automatically unwinds PVC/PE or PET/PE film rolls and preheats through multi-stage plates for optimal forming plasticity
• High-Precision Liquid Filling — Precision peristaltic or piston pumps with automatic nozzle insertion deliver drip-free, accurate volumetric dosing (1–20 ml/piece)
• Vacuum Suction & Blow Molding — High-efficiency vacuum and mold system forms uniform strip-shaped ampoules with consistent wall thickness
• Constant-Temperature Heat Sealing — Pharmaceutical-grade airtight sealing with optional lot number / batch code printing

Benefits

• High Efficiency — 10–25 cycles/min with 2-nozzle simultaneous filling maximizes throughput
• Excellent Filling Accuracy — Precise volumetric dosing minimizes product waste and ensures dose consistency
• GMP-Compliant Hygienic Design — Stainless steel product-contact parts meet pharmaceutical manufacturing standards
• Versatile Application — Handles various liquids and semi-liquids in single-dose ampoule packaging
• Easy Operation — Intuitive PLC touchscreen with automated fault detection and diagnostics