ZONESUN ZS-FS80 8-Lane Automatic Ice Cream Cup Filling and Sealing Machine

Description
The ZONESUN ZS-FS80 is a high-speed automatic ice cream cup filling and sealing machine developed for large-scale frozen dessert production. Its eight-lane working system delivers an output of 8,000–12,000 pieces per hour and can be configured with 2, 4, 6, or 8 filling heads.

The machine combines automatic container dispensing, accurate ice cream filling, decorative pattern filling, nut or granule dosing, lid placement, sealing, and finished-product ejection in one continuous process. It is suitable for plastic cups and other customized ice cream containers. The filling and packaging stations can be configured according to the product recipe, container dimensions, and required production capacity.

Parameter

• Machine Model: ZS-FS80
• Production Capacity: 8,000–12,000 pcs/hour
• Number of Working Lanes: 8 Lanes
• Filling Head Options: 2 / 4 / 6 / 8 Heads Customizable
• Applicable Filling Containers: Egg-Shaped (Cone-Shaped) Containers, Plastic Cups, Paper Boxes, Tubular Popsicles
• Main Motor Power: 3.5–5.5 kW
• Total Power with Electric Heating: Approx. 7.5–12 kW
• Power Supply: 3-Phase 380 V / 50 Hz
• Designed Air Pressure: 0.6–0.8 MPa
• Rated Air Consumption: 0.6–1.2 m³/min
• Machine Dimensions (L × W × H): Approx. 5500 × 1200 × 2100 mm
• Machine Weight: Approx. 3500 kg

Key Features

• Automatic Cup/Cone Dispensing & Separating: Automatically separates and dispenses sugar cones or paper cups into the conveyor molds, helping prevent jams and missed containers for smooth continuous feeding.
• Pattern Filling System: Precision filling nozzles control the filling path and volume to create uniform, attractive ice cream patterns and maintain consistent product appearance.
• Nut & Granule Dosing System: Accurately dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple containers for consistent topping or ingredient dosing.
• Chocolate Spraying System: Supports chocolate spraying as an additional processing function for compatible ice cream products.
• Automatic Lid Placing & Heat Sealing/Pressing: Automatically picks and places plastic or paper lids before completing pneumatic pressing or heat sealing for secure packaging.
• Automatic Ejection & Smooth Discharge: Pneumatic push-rods smoothly eject finished products from the molds after sealing and transfer them to the conveyor.
• 2/4/6/8-Head Customization: The number of filling heads can be configured as 2, 4, 6, or 8 according to different production capacity and processing requirements.

Benefits

• High-Speed Production — Delivers 8,000–12,000 pcs/hour, supporting high-volume commercial ice cream manufacturing.
• Multi-Lane Operation — 8 working lanes support simultaneous processing of multiple containers for efficient continuous production.
• Flexible Filling Configuration — Available with 2, 4, 6, or 8 filling heads to match different production requirements.
• Decorative Pattern Filling — Controlled filling paths and volumes help create uniform and visually attractive ice cream patterns.
• Automatic Ingredient Dosing — Nuts, peanuts, chocolate chips, and other granular ingredients can be automatically added during production.
• Flexible Sealing Options — Supports automatic lid placement followed by pneumatic pressing or heat sealing according to the packaging format.
• Integrated Automation — Container dispensing, filling, ingredient dosing, lid handling, sealing, and discharge are combined into one continuous production process.

Application

Ideal for automatic filling and packaging of ice cream products in sugar cones, plastic cups, paper boxes, egg-shaped or cone-shaped containers, and tubular popsicles. The machine is particularly suitable for high-volume ice cream production requiring pattern filling, granular ingredient dosing, lid placing, sealing, and automatic product discharge.

Automatic Cup/Cone Dispensing & Separating

Automatically separates and dispenses sugar cones or paper cups into the conveyor molds, preventing jamming or missed cups for smooth and continuous feeding.

Pattern Filling System

Controls the filling path and volume through precision filling nozzles to create uniform, attractive patterns and consistent product appearance.

Nut & Granule Dosing System

Accurately dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple cups for consistent dosing.

Automatic Lid Placing & Heat Sealing/Pressing

Automatically picks and places plastic or paper lids, then seals them using pneumatic pressing or heat sealing for hygienic and secure packaging.

Automatic Ejection & Smooth Discharge

After sealing, pneumatic push-rods smoothly eject finished ice creams from the molds and transfer them to the conveyor, preventing damage or tipping.

Why Choose the ZONESUN ZS-FS80?

✅ 8,000–12,000 Pcs/Hour — High-Speed Ice Cream Production: Designed for large-scale production, the ZS-FS80 provides a capacity of 8,000–12,000 pcs/hour, making it suitable for continuous commercial ice cream manufacturing.

✅ 8-Lane Processing — Efficient Multi-Station Operation: Eight working lanes allow multiple containers to be processed simultaneously, increasing throughput while maintaining an organized continuous production flow.

✅ 2/4/6/8 Filling Heads — Customizable Production Configuration: The number of filling heads can be customized to 2, 4, 6, or 8, allowing the machine configuration to be adapted to different production capacity and product requirements.

✅ Pattern Filling System — Attractive & Consistent Ice Cream Shapes: Precision filling nozzles control the filling path and volume to produce uniform decorative patterns and maintain consistent finished-product appearance.

✅ Nut & Granule Dosing — Automatic Topping Addition: The dosing system automatically dispenses peanuts, nuts, chocolate chips, and other granular ingredients into multiple containers, reducing manual topping operations.

✅ Chocolate Spraying — Additional Product Processing: An additional chocolate spraying system can be incorporated into the production process for compatible ice cream products requiring chocolate application.

✅ Automatic Lid Placing & Sealing — Integrated Packaging Process: Plastic or paper lids are automatically picked and positioned before pneumatic pressing or heat sealing, completing the packaging process without manual lid placement.

✅ Automatic Ejection — Smooth Finished Product Output: Pneumatic push-rods automatically remove sealed ice cream products from the molds and transfer them onto the conveyor, helping prevent tipping or product damage.

Ideal Applications

Cup Ice Cream: Ideal for automatic dispensing, filling, topping, lid placing, sealing, and discharge of ice cream packaged in compatible plastic cups.

Sugar Cone Ice Cream: Suitable for sugar cones and cone-shaped containers requiring automatic separation, filling, and subsequent packaging operations.

Pattern-Filled Ice Cream: Designed for products requiring controlled filling paths to create decorative, uniform, and visually attractive ice cream patterns.

Nut & Chocolate Chip Ice Cream: Suitable for products requiring automatic dosing of peanuts, nuts, chocolate chips, or other compatible granular ingredients.

Chocolate-Coated / Chocolate-Processed Ice Cream: The additional chocolate spraying system supports compatible products requiring chocolate application during the production process.

Paper Box Ice Cream: Supports compatible paper box packaging as specified in the machine's applicable container range.

Tubular Popsicles: Suitable for tubular popsicle formats included in the machine's supported container types.

High-Volume Ice Cream Production: Designed for manufacturers requiring a continuous automated process combining container feeding, filling, ingredient dosing, sealing, and finished product discharge.