ZONESUN ZS-HYS60 Automatic Syringe Packing Machine with Feeding, Sealing and Cutting System

Description

The ZONESUN ZS-HYS60 is a fully automatic syringe feeding and pouch packaging line engineered for high-speed, aseptic packaging of 0.5 ml to 60 ml syringes. By integrating incline elevator feeding, vibratory orientation, roll-stock film forming, precision syringe loading, constant-temperature heat sealing, and automatic cutting into one continuous system, it eliminates multi-station handoffs and dramatically reduces manual labor.

Capable of 50–300 pcs/min and compatible with paper-plastic composite film, dialysis paper, PE film, and BOPP, the ZS-HYS60 delivers consistent, airtight, tamper-evident pouches that meet GMP and pharmaceutical packaging standards — making it the preferred choice for syringe device manufacturers, lab producers, and contract packagers seeking scalable, reliable sterile packaging.

Parameter

• Model：ZS-HYS60
  
• Production Speed：50–300 pcs/min (Depending on product specifications and feeding accuracy)
  
• Applicable Range：0.5ml – 60ml Syringes (Including types with or without needles)
  
• Packaging Materials：Paper-plastic composite film, dialysis paper, PE film, BOPP, etc.
  
• Power Supply：380V / 220V, 50Hz / 60Hz, Power approx. 2 kW – 5 kW
  
• Air Pressure：0.6 – 0.8 MPa
  
• Control System：PLC (Programmable Logic Controller) + Color Touch Screen HMI
  
• Machine Weight：Approx. 800 kg – 1500 kg (Including elevator and sorting system)

Feeding & Orientation

Feeds bulk syringes via an incline elevator and vibratory bowl to reject misaligned units, rotating them smoothly into a horizontal position via an indexing wheel for packaging.

Film Forming & Pouch Creation

Converting roll stock film into continuously formed tubular pouches with adjustable bag lengths, eliminating the need for pre-made bags and reducing material costs.

Filling & Loading

Precisely loading oriented syringes into newly formed pouches through servo-synchronized filling, ensuring stable one-product-per-bag packaging and preventing empty or jams.

Sealing & Cutting

Sealing pouches with constant-temperature heat sealing and performing precision cutting for airtight, neatly finished packages.

Key Features

• Fully Integrated Line: Combines elevator feeding, vibratory orientation, film forming, syringe loading, heat sealing, and cutting in one continuous automated system.
• High-Speed Output: Achieves 50–300 pcs/min, dramatically reducing manual labor and increasing throughput for large-scale pharmaceutical production.
• Wide Syringe Compatibility: Handles 0.5 ml to 60 ml syringes, including types with or without needles, with quick-change tooling for format flexibility.
• Multi-Material Packaging: Compatible with paper-plastic composite film, dialysis paper, PE film, BOPP, and other roll stock materials for diverse sterile packaging requirements.
• Servo-Synchronized Precision: Servo-driven filling and indexing ensure one-product-per-bag accuracy, eliminating empty packs and reducing jam rates.
• Aseptic-Ready Design: Constant-temperature heat sealing delivers airtight, tamper-evident pouches that meet pharmaceutical and medical device packaging standards.
• PLC + HMI Control: Programmable Logic Controller with color touch screen HMI enables intuitive operation, parameter storage, and rapid changeover.
• Reduced Material Cost: Roll-to-pouch film forming eliminates pre-made bag inventory, lowering per-unit packaging costs at scale.

Applications

• Pharmaceutical Manufacturing: Sterile individual packaging of prefilled syringes, insulin syringes, and disposable injection syringes for hospital and retail distribution.
• Medical Device Packaging: Aseptic pouch packaging of syringes with needles or safety caps for OEM medical device manufacturers and contract packagers.
• Veterinary & Animal Health: High-speed packaging of veterinary syringes and dosing devices requiring individual sterile pouches.
• Laboratory & Diagnostics: Packaging of precision laboratory syringes and sampling devices where contamination prevention is critical.
• Contract Packaging (CMO/CPO): Flexible multi-format syringe packaging for contract manufacturing organizations handling multiple SKUs and syringe sizes.
• Export & Regulated Markets: Produces sealed, labeled-ready pouches compliant with GMP, CE, and international pharmaceutical packaging regulations.