ZONESUN ZS-JF45 Automatic Electronic Candy & Granule Counting Filling Machine

Description

The ZONESUN ZS-JF45 Automatic Electronic Counting Machine is designed for counting and filling candies, chewing gum and other free-flowing solid pieces into bottles.

It uses multi-stage vibration feeding and photoelectric counting to separate and count products accurately before automatic bottle dispensing. The machine is designed for piece counting, rather than weighing or volumetric filling.

Working Process

Material Loading → Multi-Stage Vibration & Separation → Photoelectric Detection → Preset Piece Counting → Bottle Positioning → Counted Product Discharge → Filled Bottle Output

Technical Specifications

Performance note: Actual counting stability and output depend on product size, shape, surface reflectivity, transparency, overlap, stickiness, vibration separation, preset count and bottle spacing. 

PLC Touchscreen Control

The touchscreen allows operators to set the target piece count, machine speed and other operating parameters while monitoring machine status.

90° Tiltable Hopper

The hopper can tilt for easier material unloading, cleaning and routine maintenance when changing products.

Automatic Counting & Bottle Filling

The machine coordinates bottle positioning with the preset piece count so each bottle can receive the programmed quantity before moving to the next station.

Photoelectric Counting System

Photoelectric sensors detect individual pieces as they pass through the counting channels. Reliable counting requires products to be sufficiently separated and consistently detectable by the sensor.

4-Stage Adjustable Vibrating Platform

Multiple vibration stages help separate and distribute the product before counting. Vibration intensity should be adjusted according to product shape, weight and surface behavior.

Best-Suited Products

The ZS-JF45 is suitable for dry, free-flowing and individually countable solid products that can be separated and detected reliably.

Typical applications include:

• Hard candies

• Chewing gum pieces

• Uniform solid items

Sticky, soft, transparent, reflective, dusty or highly irregular products should be tested before configuration.

Electronic Counting vs Vision Counting

Electronic / Photoelectric Counting: Uses sensors to detect separated pieces and is suitable for consistent, free-flowing products.

Vision Counting: Uses camera recognition and may be better for irregular products or applications requiring visual identification.

Counting Machine vs Weighing Filler

The ZS-JF45 fills by piece count, not weight. If the target is specified in grams, a weighing filler may be more suitable.

Before Ordering

Please provide:

• Product name, size and shape

• Product photos or samples

• Target pieces per bottle

• Bottle dimensions and opening size

• Required production speed

• Product feeding characteristics

• Power and compressed-air requirements

Frequently Asked Questions

Can it count gummies?

Firm, non-sticky gummies may be suitable. Sticky or soft gummies should be tested first.

Can it count very small granules?

Usually not recommended. Very small granules are often better suited to weighing or volumetric filling.

What is the production speed?

The listed range is 10–45 bottles/min, depending on count quantity and product feeding conditions.

Can it fill a fixed weight such as 100 g?

No. It controls the number of pieces rather than weight.

Can it connect to capping and labeling machines?

Yes. Compatible downstream equipment can be integrated after confirming conveyor height, bottle size and line speed.

Need Help Confirming Countability?

Send your product photos, size, target count, bottle dimensions and required speed for configuration support.