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ZONESUN

ZONESUN ZS-AFC48B Automatic Gear Pump Filling & Capping Machine for Round Tubes

ZONESUN ZS-AFC48B Automatic Gear Pump Filling & Capping Machine for Round Tubes

Prix habituel $8,999.00 USD
Prix habituel Prix promotionnel $8,999.00 USD
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Automatic Gear Pump Filling and Capping Machine

The ZONESUN ZS-AFC48B Automatic Gear Pump Filling and Capping Machine is designed for compatible round tubes, small bottles and cylindrical containers.

It integrates automatic bottle feeding, gear pump liquid filling, cap feeding, cap placement and servo capping into one compact production process. The servo-controlled gear pump supports adjustable filling from 3 mL with a specified filling accuracy of ±1%.

The machine operates at approximately 15–30 bottles/min, depending on filling volume and product characteristics. Horizontal bottle feeding, customized holders, vibratory cap feeding and servo three-jaw capping support continuous production.

Technical Specifications

Model ZS-AFC48B
Bottle Diameter Φ15–50 mm
Bottle Height 50–250 mm (Customizable)
Filling Volume ≥3 mL (Adjustable)
Filling Accuracy ±1%
Filling Method Gear Pump
Production Capacity 15–30 bottles/min (depending on filling range and materials)
Air Pressure 0.6–0.7 MPa
Power Supply 220 V, 50 Hz
Power 3 kW
Machine Dimensions (L × W × H) 1200 × 800 × 1500 mm
Packing Dimensions (L × W × H) 1465 × 815 × 1600 mm
Machine Weight Approx. 220 kg


Applications

Designed for compatible liquid products in food, cosmetics and pharmaceutical packaging applications. Bottle or tube-shaped container suitability depends on dimensions, holder design, cap type and liquid properties. Provide samples to confirm the filling and capping configuration for your application.

Container dimensions, cap structure, filling volume and liquid properties should be confirmed before machine selection.

Touchscreen Control Panel

Allows operators to set filling, capping and operating parameters while monitoring machine status.

Servo Gear Pump Filling System

Servo-controlled gear pump filling provides precise control of filling volume and speed for consistent filling of viscous liquids.

Automatic Cap Placement System

Automatically guides and places caps onto bottles before capping for continuous operation. The cap handling structure can be customized for different cap sizes.

Servo Capping System

Servo-controlled capping provides adjustable torque for consistent and secure cap tightening.

Stainless Steel Product Hopper

Stores and continuously supplies liquid to the gear pump filling system during production.

Automatic Bottle Feeding System

Feeds bottles horizontally into moving bottle holders, where they are securely positioned and automatically turned upright during conveying for subsequent filling and capping.

Customizable Bottle Holders

Securely position bottles during filling and capping, with customized holders available for different bottle sizes and shapes.

Vibratory Cap Feeding System

Automatically sorts and orients bulk caps, then continuously feeds them to the cap placement station.

Key Features

  • Integrated bottle feeding, gear pump filling and servo capping

  • Horizontal feeding with holders that turn containers upright

  • Servo gear pump control for filling volume and speed

  • Vibratory cap sorting and feeding

  • Servo three-jaw capping with adjustable torque

  • Custom bottle holders and cap handling

  • Optional heated constant-temperature hopper

How the Filling and Capping Process Works

  1. Load containers and caps into the feeding systems.

  2. Containers are transferred into holders and turned upright.

  3. The servo gear pump dispenses the preset volume.

  4. Caps are sorted, fed and placed onto the containers.

  5. The servo three-jaw system tightens the caps.

  6. Check filling volume and cap tightness before continuous production.

How to Choose the Right Configuration

Provide the liquid type, viscosity, filling volume, container size, neck dimensions, cap type and required output. If heating is required, also provide the target liquid temperature.

Actual containers and caps are recommended for tooling and compatibility checks.

Frequently Asked Questions

What container sizes are supported?

The listed range is Φ15–50 mm in diameter and 50–250 mm in height, with customization available.

What is the filling range?

Filling starts from 3 mL and is adjustable. Confirm the required maximum volume according to your product.

What is the speed and accuracy?

The listed speed is 15–30 bottles/min with filling accuracy of approximately ±1%.

How are bottles and caps fed?

Bottles are fed horizontally and turned upright in customized holders. Caps are sorted by a vibratory feeder and placed automatically.

Is a heated hopper included?

No. A heated constant-temperature hopper is available as a customized option.

Can it handle different bottles and caps?

Yes. Bottle holders and cap handling parts can be customized according to actual samples.

Related Packaging Equipment

For configuration support, provide your liquid, filling volume, bottle, cap and target output.

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