ZONESUN ZS-AFC70 Automatic Roller Ball Bottle Filling Plugging and Capping Machine

Overview

The ZONESUN ZS-AFC70 is a fully automatic dual-station roller ball bottle filling, plugging, and capping machine purpose-built for 25# roll-on bottle packaging. Using twin peristaltic pumps across 4 filling heads, it delivers precise 3 mL doses at ±1% accuracy and a production speed of 60–70 bottles per minute. The machine integrates bottle sorting, automatic plug placement, and synchronized dual-head capping into a single continuous workflow, achieving a qualification rate of ≥99.9%. Constructed entirely from SUS 304 stainless steel — shell, inner frame, and filling needles — it meets hygiene standards for cosmetic, pharmaceutical, and personal care liquid packaging on medium-scale production lines.

Technical Parameters

• Model: ZS-AFC70
• Filling Volume: 3 mL
• Filling Accuracy: ±1%
• Pump Type: Peristaltic pump
• Number of Filling Heads: 4
• Container Type: 25# roller ball bottle
• Production Capacity: 60–70 bottles/min
• Machine Weight: 500 kg
• Power Supply: 220V / 50Hz / 5A
• Outer & Inner Shell: SUS 304 stainless steel
• Filling Needles: SUS 304 stainless steel
• Qualification Rate: ≥99.9%

Key Features

• Dual-Station 4-Head Peristaltic Filling: Twin peristaltic pumps drive four filling heads simultaneously, doubling throughput versus single-station designs while maintaining ±1% dose accuracy across all heads — no cross-contamination between liquid path and mechanical components.
• Integrated Plugging & Capping in One Pass: Automatic plug placement and synchronized dual-head capping are performed inline after filling, eliminating manual transfer steps and reducing the risk of contamination or misassembly between stations.
• 60–70 BPM High-Speed Output: Continuous automated operation at up to 70 bottles per minute supports medium-to-large scale production targets without operator pacing constraints.
• ≥99.9% Qualification Rate: Integrated bottle sorting, fill verification, and capping confirmation logic reject non-conforming units automatically, keeping defect rates below 0.1% on qualified runs.
• Full SUS 304 Stainless Steel Construction: Shell, inner frame, and filling needles are all SUS 304 — corrosion-resistant, easy to clean, and compliant with cosmetic and pharmaceutical hygiene standards.
• Peristaltic Pump Liquid Path: Liquid contacts only the tubing interior — no valves, pistons, or seals exposed to product — making changeover and cleaning fast and reducing cross-contamination risk between batches or fragrances.
• Automatic Bottle Sorting & Alignment: Built-in bottle sorting mechanism orients and feeds 25# roller ball bottles into the filling station without manual loading, enabling unattended continuous operation.
• Compact Monoblock Design: All functions — sorting, filling, plugging, capping — are integrated into a single machine footprint, reducing line length and simplifying installation compared to multi-machine configurations.

Applications

• Perfume & Fragrance Roll-Ons: High-speed filling and capping of 25# roller ball bottles with alcohol-based or oil-based perfume formulations for retail and travel-size packaging.
• Essential Oil Roll-Ons: Precise 3 mL dosing of essential oil blends into roller ball applicator bottles for aromatherapy, wellness, and natural beauty brands.
• Deodorant & Antiperspirant Roll-Ons: Automated filling of liquid deodorant formulations into roll-on bottles for personal care brands requiring high-volume, consistent output.
• Cosmetic Serum & Treatment Roll-Ons: Filling of facial serums, eye treatment oils, and spot treatment liquids into roller ball applicators for premium skincare lines.
• Pharmaceutical Topical Liquids: Filling of medicated roll-on formulations — pain relief oils, antiseptic liquids, and topical treatments — under hygiene-compliant SUS 304 conditions.
• Contract Packaging & CMOs: Multi-fragrance or multi-formula contract filling operations where fast changeover between batches and consistent ≥99.9% qualification rates are required for client SLA compliance.