ZONESUN ZS-AFCL13 Automatic Unit Dose Strip Ampoule Filling Sealing and Cutting Machine

Overview

The ZONESUN ZS-AFCL13 is a fully automatic monoblock unit dose strip ampoule filling, sealing, cutting, and labeling line designed for high-efficiency production of single-dose liquid packaging. It integrates two core subsystems — the ZS-FS50U filling and ultrasonic sealing machine and the ZS-TB831 automatic labeling machine — into one compact inline system that performs automatic product feeding, high-precision ceramic pump filling (0.5–15 ml, ±0.05 g), 20 kHz ultrasonic sealing, strip cutting, and multi-label application at 13–15 rows per minute. Built from 304 stainless steel and available in 110V/220V, the ZS-AFCL13 minimizes manual labor and production footprint while delivering reliable, GMP-compatible unit dose packaging for pharmaceutical, cosmetic, veterinary, and healthcare product lines.

ZS-FS50U — Filling & Ultrasonic Sealing Unit

• Power Supply: 110/220V, 50/60Hz, single-phase
• Power: 2.6 kW
• Air Pressure: 0.6 MPa
• Recommended Fill Range: 0.5–15 ml
• Sealing Speed: 13–15 rows/min
• Filling Accuracy: ±0.05 g
• Sealing Height: 50–150 mm
• Ultrasonic Frequency: 20 kHz
• Sealing Diameter: 50–1350 mm
• Body Material: 304 Stainless Steel
• Machine Dimensions: 1187 × 1106 × 1553 mm (L × W × H)
• Machine Weight: ~350 kg

ZS-TB831 — Automatic Labeling Unit

• Power Supply: 110/220V, 50–60Hz
• Working Speed: 40–80 pcs/min
• Labeling Accuracy: ±1 mm
• Suitable Object Size: L 40–400 mm × W 40–200 mm × H 0.5–150 mm
• Suitable Label Size: L 6–300 mm × W 15–130 mm
• Label Roll OD: φ300 mm
• Label Roll ID: φ76 mm
• Machine Dimensions: 1920 × 830 × 1350 mm (L × W × H)
• Machine Weight: ~188.5 kg

Key Features

• Fully Integrated Monoblock Line — Fill, Seal, Cut & Label in One System: The ZS-AFCL13 combines automatic feeding, ceramic pump filling, ultrasonic sealing, strip cutting, and label application into a single continuous inline process — eliminating manual transfer between stations, reducing labor requirements, and minimizing the production footprint compared to separate standalone machines for each function.
• High-Precision Ceramic Pump Filling — ±0.05 g Accuracy: The ceramic pump filling system delivers ±0.05 g dosing accuracy across the 0.5–15 ml fill range, providing the consistent unit dose volume required for pharmaceutical oral liquids, cosmetic serums, and veterinary preparations where fill accuracy directly affects product efficacy and regulatory compliance.
• 20 kHz Ultrasonic Sealing — Reliable Hermetic Closure: High-frequency 20 kHz ultrasonic energy bonds the strip ampoule film at the molecular level, creating a hermetic, leak-proof seal without heat-sensitive adhesives or external heat sources — preserving the integrity of temperature-sensitive liquid formulations and producing clean, consistent seal lines at 13–15 rows per minute.
• Automatic Strip Cutting — Precise Individual Ampoule Separation: Integrated cutting mechanism separates sealed strip rows into individual unit dose ampoules with consistent cut geometry, producing retail-ready single-dose units without manual separation or secondary cutting operations.
• ZS-TB831 Inline Labeling — ±1 mm Accuracy at 40–80 pcs/min: The integrated automatic labeling unit applies labels to finished ampoules at ±1 mm placement accuracy and up to 80 pieces per minute, supporting label sizes from 6–300 mm (L) × 15–130 mm (W) and accommodating standard φ300 mm label rolls for extended production runs without roll changes.
• 304 Stainless Steel Construction — GMP Compatible: All product-contact surfaces and the machine body are fabricated from 304 stainless steel, meeting GMP material requirements for pharmaceutical and food-grade liquid packaging and enabling CIP/WIP cleaning without corrosion risk.
• Compact Monoblock Footprint — Space-Efficient Production: Integrating filling, sealing, cutting, and labeling into a single connected system significantly reduces the total floor space required compared to separate machines for each function, making the ZS-AFCL13 suitable for facilities with limited production floor area.
• Dual Voltage (110V / 220V) — Global Deployment Ready: Available in both 110V and 220V single-phase configurations, enabling installation in North American, European, and Asian manufacturing facilities without electrical infrastructure modification.

Applications

• Pharmaceutical Oral Liquid Unit Dose Packaging: Filling and sealing of oral liquid medicines, cough syrups, vitamin solutions, and electrolyte preparations into single-dose strip ampoules for hospital, retail pharmacy, and OTC distribution requiring tamper-evident, hermetically sealed unit dose packaging.
• Cosmetic Serum & Essence Ampoule Filling: High-precision filling of cosmetic serums, hyaluronic acid solutions, vitamin C ampoules, and beauty treatment liquids into single-dose strip packaging for premium retail presentation and controlled single-use dosing.
• Eye Drop & Ophthalmic Unit Dose Production: Filling of preservative-free eye drops, contact lens solutions, and ophthalmic preparations into single-dose strip ampoules requiring ±0.05 g fill accuracy and hermetic ultrasonic sealing to maintain sterility and product integrity.
• Veterinary Liquid Single Dose Packaging: Unit dose filling and sealing of veterinary oral liquids, antiparasitic solutions, and animal health preparations into strip ampoules for controlled dosing in livestock, companion animal, and aquaculture applications.
• Nutraceutical & Dietary Supplement Ampoules: Filling of liquid nutritional supplements, probiotic solutions, collagen drinks, and functional beverage concentrates into single-dose strip ampoules for retail and e-commerce distribution requiring consumer-friendly easy-open unit dose packaging.
• Cosmetic Sample & Travel Pack Production: High-speed production of cosmetic sample ampoules, travel-size serum strips, and promotional single-dose packaging for beauty brand sampling programs, hotel amenity kits, and retail gift-with-purchase promotions.