ZONESUN ZS-FSCS05 Automatic Vision Counting Machine for Screws, Fasteners & Small Parts

Description

The ZONESUN ZS-FSCS05 Automatic Vision Counting Machine is designed for high-speed counting of screws, nuts, fasteners, connectors, electronic components and other small parts.

It uses an industrial vision camera with non-contact detection and a dual-stage feeding system to maintain stable material flow. The conveyor and buffering structure support consistent batch counting and integration with downstream packaging equipment.

Technical Specifications

• Model: ZS-FSCS05
  
• Size Range: Cube: L2–30 mm; Cuboid/Cylinder: Φ≤20 mm, L≤50 mm
  
• Accuracy: 99.99%, No Negative Error
  
• Pack Quantity: ≥100 pcs
  
• Power / Air: 220 V, 50 Hz, 0.4 kW / 0.5–0.6 MPa
  
• Efficiency: Φ10 mm, 1000 pcs: 3–4 packs/min; Φ25 mm, 200 pcs: 3–4 packs/min
  
• Suitable Materials: Fasteners, connectors, cold press terminals, capacitors, zippers, buttons, seeds, medicine, blood collection needles, steel beads, etc.
  
• Packaging Machine: Tubular Film, Premade Pouch, VFFS
  
• Dimensions: 1180 × 600 × 970 mm

Performance note: Counting accuracy and speed depend on part size, shape, color contrast, overlap tendency, surface reflection, feeding stability and batch quantity. Sample testing is recommended before final configuration.

Industrial Touchscreen Control

Set counting parameters and monitor real-time count data, production information and machine status through the touchscreen interface.

High-Precision Vision Counting System

Machine vision detects and counts compatible parts as they pass through the inspection area, enabling non-contact counting without relying on a mechanical counting wheel.

Enclosed Vision Inspection Area

The enclosed inspection section helps reduce interference from surrounding light and provides more stable imaging conditions for the camera system.

Dual-Stage Feeding System

Bulk feeding and fine feeding work together with material buffering to control the flow of parts before counting and batch discharge.

Dual-Stage Feeding System

Combines bulk feeding and fine feeding with intermediate material buffering to provide controlled product flow for accurate counting and efficient batch dispensing.

Automatic Conveyor Feeding System

Continuously transports parts through the vision counting area for stable and efficient detection.

Why Choose the ZONESUN ZS-FSCS05?

✅ 99.99% High-Accuracy Counting:
The ZS-FSCS05 uses a high-precision vision counting system with a documented accuracy of 99.99% and no negative error, helping maintain consistent quantities in batch packaging.

✅ Industrial Vision Camera:
The industrial camera captures high-speed images of passing products and provides real-time visual data for recognition and accurate quantity calculation.

✅ Non-Contact Vision Counting:
Products are detected and counted through machine vision rather than conventional mechanical counting contact, providing flexible counting for different compatible small parts.

✅ Dual-Stage Feeding System:
Bulk feeding and fine feeding work with intermediate material buffering to control product flow, especially as the machine approaches the preset target quantity.

✅ Enclosed Vision Inspection Area:
The enclosed inspection section shields the vision system from surrounding light interference, creating a more controlled environment for stable recognition and counting.

✅ Low-Drop Material Protection:
The low-drop design reduces product falling height to help protect compatible plastic parts, fasteners, and other components from impact damage during counting and discharge.

✅ Integrated Horizontal Conveyor:
The built-in horizontal conveyor provides smoother product transfer and discharge while helping reduce unnecessary drops during the counting process.

✅ Batch & Total Counting:
The machine supports preset batch quantity counting for packaging as well as total quantity monitoring, making it suitable for both automatic packaging and production statistics.

✅ Flexible Product Size Range:
The documented range supports cube products from L2–30 mm and compatible cuboid/cylindrical products up to Φ20 mm in diameter and 50 mm in length.

✅ 3–4 Packs/Min Reference Efficiency:
The documented reference efficiency is 3–4 packs/min for Φ10 mm products at 1000 pcs per pack, and 3–4 packs/min for Φ25 mm products at 200 pcs per pack.

✅ Multiple Material Compatibility:
The system can process compatible fasteners, connectors, terminals, capacitors, buttons, seeds, medicine, steel beads, and other small components in separate production runs.

✅ Automatic Packaging Integration:
The counting machine can connect with tubular film, premade pouch, and VFFS packaging equipment, allowing counting and downstream packaging to be combined into an automated production system.

Ideal Applications

Fasteners & Screws:
Suitable for high-accuracy batch counting of compatible screws, fasteners, and similar hardware components.

Connectors & Cold Press Terminals:
Suitable for electrical connectors and cold press terminals requiring preset quantity counting before packaging.

Capacitors & Electronic Components:
Can be used for compatible capacitors and other small electronic components requiring non-contact counting.

Buttons & Zipper Components:
Suitable for compatible garment accessories and small components requiring batch counting.

Seeds:
Suitable for compatible seeds requiring preset quantity counting and downstream packaging.

Medicine:
The original specification includes medicine among the suitable materials for vision counting.

Blood Collection Needles:
The documented suitable materials also include blood collection needles for compatible counting applications.

Steel Beads:
Suitable for compatible steel beads and other small industrial components.

Plastic Components:
The low-drop design helps reduce falling impact when counting compatible plastic parts.

Multi-Product Small Parts Packaging:
One machine can handle different compatible small products in separate production runs, providing flexibility for manufacturers with multiple SKUs.

Automatic Counting & Bagging Lines:
Can integrate with compatible tubular film, premade pouch, and VFFS packaging machines to create an automatic counting and bagging solution.