ZONESUN ZS-TB160POPB Real-Time Print & Apply Labeling Machine for Flat Surfaces

Overview

The ZONESUN ZS-TB160POPB is a real-time print and apply labeling machine designed for flat surface labeling. It integrates label printing and application in a single inline process — printing variable data including text, serial numbers, dates, barcodes, and QR codes in real time, then immediately applying the label to the product surface with precision. With a height-adjustable design accommodating different product sizes, a conveying speed of 0–50 m/min, and a labeling speed of 10–25 pcs/min, the ZS-TB160POPB offers excellent flexibility for medium-speed production lines across food, pharmaceutical, logistics, and industrial packaging applications. Compatible with both thermal and thermal transfer labels, it eliminates the need for pre-printed label inventory and enables last-minute variable data changes without stopping the line.

Technical Parameters

• Model: ZS-TB160POPB
• Voltage: 110V / 220V, 50–60Hz
• Labeling Speed: 10–25 pcs/min (varies by product & label size)
• Suitable Labels: Thermal labels, thermal transfer labels
• Conveying Speed: 0–50 m/min
• Air Pressure: 0.6–0.8 MPa
• Label Size: Width 25–104 mm; Length 25–180 mm
• Print Content: Text, serial numbers, dates, patterns, 1D/2D barcodes, and other identifiers

Key Features

• Real-Time Print & Apply in One Pass — print and apply labeling machine: Label printing and flat surface application are performed inline in a single continuous motion. Variable data is generated and printed at the moment of application, enabling last-minute content changes without stopping the line or managing pre-printed label inventory.
• Full Variable Data Printing — barcode label printer applicator: Integrated print head supports text, serial numbers, dates, patterns, 1D barcodes, and 2D QR codes — covering traceability, compliance, anti-counterfeiting, and brand identification requirements in a single system.
• Height-Adjustable Design — adjustable flat surface labeler: Tool-free height adjustment accommodates products of different thicknesses and heights without requiring changeover fixtures, enabling rapid format switching between different SKUs on the same line.
• Thermal & Thermal Transfer Label Compatibility — thermal transfer label applicator: Supports both direct thermal and thermal transfer label stocks, giving operators flexibility to choose label material based on durability, temperature resistance, and cost requirements for each application.
• 0–50 m/min Conveying Speed — high-speed label applicator: Wide conveying speed range allows the ZS-TB160POPB to synchronize with existing conveyor line speeds without requiring line speed modification, simplifying integration into current packaging layouts.
• Wide Label Size Range (25–104 mm × 25–180 mm): Accommodates a broad range of flat label formats from small product identification labels to larger compliance or shipping labels, with adjustable settings for different label dimensions.
• Eliminates Pre-Printed Label Inventory — on-demand label printing: On-demand printing removes the need to stock pre-printed labels for each SKU, reducing label waste, storage costs, and the risk of using outdated label versions during production runs.
• Dual Voltage (110V / 220V) — global packaging line compatibility: Available in both North American and international voltage configurations, enabling deployment across global manufacturing facilities without electrical modification.

Applications

• Food & Beverage Packaging — food label printer applicator: Flat surface labeling of food boxes, pouches, trays, and cartons with real-time best-before dates, batch codes, and barcodes for food safety compliance and retail shelf traceability.
• Pharmaceutical & Medical Devices — pharma serialization labeling: Serialized label printing and application on medicine boxes, blister packs, and medical device packaging for lot traceability, UDI compliance, and regulatory date coding.
• Logistics & Warehouse — shipping label applicator: Real-time printing and application of shipping labels, carton labels, and pallet labels with variable order data, tracking barcodes, and destination information for e-commerce and distribution operations.
• Electronics & Component Packaging — electronics traceability labeling: Flat surface labeling of electronic component boxes, PCB trays, and device packaging with serial numbers, QR codes, and compliance marks for supply chain traceability and anti-counterfeiting.
• Cosmetics & Personal Care — cosmetic box labeling machine: Labeling of cosmetic outer boxes, skincare cartons, and beauty product packaging with variable batch codes, expiry dates, and QR codes linking to product authentication pages.
• Industrial & Chemical Products — industrial flat label applicator: Flat surface labeling of industrial product boxes, chemical containers, and hazardous material packaging with GHS-compliant variable data labels and lot traceability codes.