ZONESUN ZS-VTXG3 Automatic Double Head Tracking Capping Machine for Pump Heads, Spray Caps, and Special Closures in Liquid Filling Lines

Overview

The ZONESUN ZS-VTXG3 is a high-performance automatic dual-head tracking capping machine specially engineered for pump heads, spray caps, trigger sprayers, and other special closures that cannot be applied by conventional rotary or chuck cappers. With two independent synchronized capping heads operating in parallel, it achieves 45–50 bottles per minute on a continuous conveyor line.

The system features an elevator + vibratory bowl cap feeding system for automatic cap sorting and delivery, precise dip tube orientation to align the pump tube before insertion, and pneumatic finger air cylinder gripping for accurate, gentle cap placement without bottle or cap damage. Controlled by a PLC + touch screen interface, the ZS-VTXG3 integrates seamlessly into lotion, serum, disinfectant, and liquid packaging lines requiring reliable, high-speed pump head application.

Technical Specifications

• Model: ZS-VTXG3
• Cap Sorting Method: Elevator cap feeding + vibratory bowl cap sorting
• Program Control: PLC + touch screen
• Working Speed: 45–50 bottles/min
• Suitable Bottle Type: Customized based on customer samples (note: different caps require replacing the vibratory bowl, cap dropping track, and upper cap plate)
• Pump / Cap Placement Method: Gripped by finger air cylinder, straightening the dip tube and inserting into the bottle
• Power: Approx. 6 kW
• Voltage: AC 220V, 50/60Hz
• Conveyor Belt: 82.6mm wide POM chain plate belt; speed 0–15 m/min

Why Choose the ZS-VTXG3?

• ✅ Dual-Head Tracking — 45–50 BPM for Pump & Spray Caps
  Two independent synchronized capping heads track and cap bottles simultaneously on a moving conveyor, achieving 45–50 bottles per minute — doubling the throughput of single-head pump cappers while maintaining precise cap placement accuracy for complex pump head and spray cap closures.

• ✅ Elevator + Vibratory Bowl — Automatic Cap Sorting & Feeding
  The integrated elevator cap feeding system lifts bulk caps to the vibratory bowl, which automatically orients and delivers caps in the correct position to the capping heads — eliminating manual cap placement and enabling continuous uninterrupted capping operation at full line speed.

• ✅ Precise Dip Tube Orientation — No Tube Bending or Misalignment
  A dedicated dip tube straightening and orientation mechanism aligns the pump dip tube before insertion into the bottle neck, preventing tube bending, kinking, or misalignment that causes pump malfunction — critical for lotion pumps, serum dispensers, and long-tube spray caps.

• ✅ Pneumatic Finger Gripping — Gentle, Damage-Free Cap Application
  Pneumatic finger air cylinders grip and place each pump head or spray cap with controlled, consistent force — preventing cap deformation, bottle neck damage, and pump mechanism damage that occurs with excessive torque or impact-based capping methods on delicate special closures.

• ✅ PLC + Touch Screen — Flexible Parameter Control
  The PLC-controlled touch screen interface provides intuitive adjustment of conveyor speed (0–15 m/min), capping timing, and cap feeding parameters, enabling quick changeover between different bottle and cap formats with minimal downtime and no specialized technical expertise required.

Ideal Applications

🧔 Cosmetic & Personal Care — Lotion, Serum & Conditioner Pumps
Automatic pump head application for lotion bottles, serum dispensers, hair conditioner pumps, body wash pumps, and facial cleanser pump bottles on cosmetic filling and packaging lines requiring high-speed, damage-free pump head capping with consistent dip tube alignment.

🧴 Household & Industrial Cleaning — Trigger Sprayers & Spray Caps
Application of trigger sprayer heads, fine mist spray caps, and foam pump caps onto household cleaner, disinfectant, surface spray, and industrial cleaning product bottles requiring reliable high-speed cap placement on a continuous filling and packaging line.

🌿 Health & Wellness — Essential Oil Sprays & Supplement Dispensers
Application of fine mist spray caps and pump dispenser heads onto essential oil spray bottles, aromatherapy mist bottles, and liquid supplement dispenser bottles for health and wellness brands requiring gentle, precise cap placement that preserves the integrity of delicate spray mechanisms.